Champagne Skirt

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Introduction: Champagne Skirt

About: The creation process is almost more rewarding than the finished product. behance.net/phando

Weddings and Gala events seem to be less an opportunity to celebrate love and more about impressing your guests no matter the cost. I don't like to play games I can't win, so here is how I chose to impress the guests at my wedding. Let me introduce the Champagne Skirt, it holds one hundred glasses of Champagne and glides effortlessly over hard surfaces.

The skirt is made from six hoops and five vertical ribs. Three of the hoops carry Champagne flutes while the rest are structural. The skirt itself weighs about thirty pounds; full of Champagne and flutes it tips the scales at ninety pounds. The whole frame is sitting on polyurethane casters which makes moving around a non issue.

I have five gold skirts in stock ready to ship. Don't hesitate to reach out if you would like one.

Step 1: Plan It Out

Attached are the dimensions I used for my Champagne Skirt. Depending on your height and width, you will want to alter the model to support your needs. The casters add about five inches, so be sure to factor that into your design. You can add or remove hoops as you see fit. I like to keep the top hoop free of drinks and don't like having drinks too low as people may not be able to reach them.

Step 2: Materials

This project is mostly metal, some fasteners and some sweet casters.

Step 3: Make the Rings

Luckily I have some friends who work at a shop with a rolling machine. I am unsure if I would take this project on without access to one. If you don't have access, there are plans on Instructables on how to make one. When rolling or bending metal, it is important to have a longer piece than you actually need. The extra material helps give the machine the required leverage to complete the curve. The machine I used required eight inches of extra material at each end, sixteen inches per piece. Once your ring is bent to the proper dimension you can trim the ends and weld it together.

Step 4: Test Assembly

The goal here is to arrange the hoops vertically to visually inspect the distances. The rings are suspended by string with slip knots at each level. The measurements (angles and lengths) can be transferred to the steel ribs.

Something I didn't do was to drill the holes in the rings prior to stringing it up. Measure the rings and drill five holes equally distant around the perimeter. The hole should be large enough for the low profile barrel nuts to fit through.

Instead of slip knots, you can double wrap the string through the holes. This will give enough friction to hold and is easy to adjust.

Once you get the hoops suspended in the right location you can start the ribs.

Step 5: Making the Ribs

As with any hand made project, symmetry is a pain. For this project to work, it is imperative you make your five ribs almost identical. If I am to make even one more Champagne Skirt a bending rig is in order.

The initial rib is the most important and will become your sample for building the other four. Like the metal rolling, pad the rib a bit giving yourself a little extra metal on each end. I used a vice, square, bevel square and a sledge hammer to do all my bending. It was time consuming but the ribs came out kinda perfect.

Using all the clamps in your shop, you can test fit the ribs into the rings. You can slide things around until you are happy with the geometry. Once things look good, you should mark where the holes need to be and drill out the ribs.

Once all your holes are drilled, it's time to weld on the tabbed low profile nuts. I put them in from the back so that the nut barrel is facing toward the ring. Additionally I only weld on the back side to the tabs. While welding these nuts, put a sacrificial bolt in it to protect the threads from welding splatter.

Step 6: Flute Hangers

Unfortunately there aren't any photos of the process, but its pretty self explanatory. You are going to need one hundred little hooks to hold the Champagne flutes. I scoured the internet, but I couldn't find a cost effective solution. Using a metal bender I would bend each end of the round bar stock, then chop them off using an angle grinder with a cutting wheel. Your process may vary, but after about twenty or so, you will hit your stride.

Before welding on the flute hangers it is important to do the math to space them out evenly around the perimeter of each ring. In order to keep guests from having to bend over too far, I chose to only have flutes on the 2nd through 4th hoop from the top. After marking up the installation locations, being careful to miss any bolt holes, it's off to the welding table. Welding the hangers to the hoop is done with the hoop upside down. I sat each ring on a little spacer so that the part to be welded was elevated slightly while the tips sat on the table. When flipped over, the flute hangers will be tilted slightly up to help retain the flute.

Step 7: Add the Casters

The casters need a place to live on the bottom hoop. I used some scrap from the bending process to make the caster holders. These pieces were welded around the edge and drilled to accommodate the full barrel nuts. These nuts were inserted from the bottom and welded in place. As with the other nuts, use a sacrificial bolt to help protect the threads from the welding process.

You are done with fabrication!

Step 8: Finishing Touches

This is the first project I have ever had powder coated. I went to Champion Coating and will be using them in the future. Everyone there was super nice and it was way cheaper than I had imagined. The finish looks way better than my best rattle can attempt ever. The quality of the finish brings a sense of quality to the whole project.

After you get the metal painted or powder coated, you need to add small lengths of rubber tubing to the flute holders. This tubing helps protect the glasses from the metal and give a little extra traction to keeping them in place.

Step 9: Storage

The Champagne Skirt isn't small but luckily it packs flat. Packing flat is good for storage and for transportation. I can throw it on the roof of a car and be on my way. The thing goes together in about ten minutes. Be sure you keep a steady supply of champagne and clean flutes at the ready to keep the skirt full.

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    63 Discussions

    0
    smingle73
    smingle73

    Question 7 months ago on Introduction

    i need one of this please, please let me know the cost including shipping to Connecticut in the US

    0
    mcanetespi
    mcanetespi

    7 months ago on Introduction

    Hello, I am interested in acquiring a couple of these champagne skirts. Would love to speak with you. You can send me your email address or email me at mcespi1@yahoo.co.uk
    tha

    0
    Paigeblackwelder
    Paigeblackwelder

    Question 9 months ago on Introduction

    Can you give me the price please and a cost for shipping to Winter Park Florida? Also, what is the leadtime?

    0
    sarak777
    sarak777

    11 months ago

    Looking for a price on this please

    0
    joe.andolina
    joe.andolina

    Reply 11 months ago

    Thank you for your interest in the skirts. They sell for $2500 and ship most anywhere in the US for about $200.

    0
    marianwood
    marianwood

    Question 1 year ago

    Please send me price looking for an event October 3rd in SC

    0
    joe.andolina
    joe.andolina

    Answer 1 year ago

    The skirts cost $2500 PM sent with more infofmation.

    0
    Jelena Mitra
    Jelena Mitra

    Reply 1 year ago

    Hello Joe. I am also interested to purchase this dress. I was reading in the comment your price is 2500$ is that correct?
    Thank you

    0
    Stafan2112
    Stafan2112

    Question 1 year ago

    Hi,

    I cannot make this but really would like to purchase can you please contact me with prices? And also what designs you have

    Thank you very much

    0
    showbiz83
    showbiz83

    Question 1 year ago on Step 9

    Hi, Can I purchase one of these? I'm from Australia.

    0
    joe.andolina
    joe.andolina

    Answer 1 year ago

    Please check your inbox, I sent a message to help figure out shipping.

    0
    LydiaWilts
    LydiaWilts

    1 year ago on Step 9

    Hello! I was wondering about cost of getting a skirt made! Thanks!

    0
    ncminite
    ncminite

    1 year ago

    Hey Joe! Do you take custom orders? If so, can you please share an estimated cost for the attached image? It doesn’t need to be worn but we’d like to have a similar piece suspended. Thank you!!

    2A805730-B0B0-4243-AAA5-902EDF1E03CB.png
    0
    joe.andolina
    joe.andolina

    Reply 1 year ago

    Thanks for your interest and for reaching out. I'll PM you with details.

    0
    Jlolova2002
    Jlolova2002

    Question 1 year ago

    hi, please send priciing and any other info needed I d like one. ty

    0
    christiehansen
    christiehansen

    Question 1 year ago on Introduction

    Can you build one that would hold shot glasses or does it need to be a stemmed? And can you send me a quote? Looking to do it with tequila samples for Cinco de Mayo. Thanks!

    0
    cladera
    cladera

    Question 1 year ago

    Please send me price. Thank you

    0
    cladera
    cladera

    Question 1 year ago on Step 9

    Hey, I’d like to get one, would you post it? Thank you

    0
    Henrichate
    Henrichate

    Question 1 year ago on Introduction

    Nice work. I will be building one and just wondering how thick is the 1" flat bar? 1/8" or 1/4"?