I've recently moved my small company into real office space. With the economy where it is that itself is scary enough without having to buy furniture. So for furnishing I shopped at the local used furniture store and was able to score two work desks and an executive desk for less than $200.
I also needed two space dividers. I've been looking for a long time on the various Internet sites for second hand items but these things don't appear to trade very much, and new they cost upward of $300 for small units. I was in need of 2 panels five by five feet. This was going to be pricey.
Which got me to think about these things for a bit. PVC tubing seemed to be a good material to make the frame out of. The panel it self can be created with a some nice canvas. I was onto something. At the local hardware store I found what I needed at incredible prices! The total cost for this project per panel is $25! On top of that this is a real easy thing to make and all parts are very easy to find.
Step 1: Materials
- 3 - 1" x 10 F PVC piping. (or use old pipes,.. be environmentally friendly!)
- 4 - 1" PVC corner pieces
- 2 - 1" PVC cross pieces
- 4 - 1" PVC end caps
- 1 - PVC glue
- 1 - can of black plastic spray paint
- 1 - 5x5 'easy drop canvas'. (you can use any fabric you like as long as it doesn't stretch) I found this in the paint section, this is normally used to cover the floor while painting.
- 6 - grommets
- 6 - hooks (5/8")
You typically can do the sawing at the hardware store. They tend to have good saws and a good work bench. Then you would not even need the saw.
Step 2: Blueprint
Here is the blueprint for this project. There are two views, top down on the base and front view for the whole thing. Please note that they are not to scale in any way, they are merely here to illustrate the idea.
Step 3: Creating the Base
Saw two of the PVC pipes into four 5F long pieces. Take one of them and saw off two 5" pieces (DO NOT DISCARD, you will use these). Slide the crosses over the now 10" shorter piece and put the 5" pieces on both ends. Measure how much longer the base piece is now than 5F (for me this was 3 1/4"). Take the crosses of and reduce the length of the base to make it 5F (for me 3 1/4"). Slide the crosses and 5" pieces back on and check that the length is now 5F.
Into the crosses we will slide 4 pieces of tubing to hold the frame upright. As you can see in the photo my base has all different lengths. The tubing on side of the base that will be at the doorway I've cut to 5" pieces. The tubing on the wall side is 2F and 1/2F with a cut-out. The cut-out is used to place a desk on top of the tubing to give the room divider some real stability. Be creative and adapt these to your needs.
You will need to glue the base together to make sure that it doesn't twist. Only 2 pieces need to be glued on both ends and those are the 5" tubes that attach the crosses to the corner pieces. Once these are locked the frame will stay upright, yet you can still take the thing apart if needed. Make sure when you glue then that the corner pieces are pointing straight up!
Update: The divider seems to work really well and is very stable, even a baby tugging at it doesn't make it topple over, however I will glue the base together in all spots for extra stability.
Step 4: Canvas Hooks
In the corner pieces drill 3/32 inch holes then screw in the hooks. See photo. Put the frame together so you can measure the canvas.
Put one grommet in one corner of the canvas. Hook it into the frame and measure where the second grommet should go so that the canvas is nice and tightly stretched in the frame. Place the grommet in the appropriate spot. Repeat this for the other corners. I also placed hooks in the middle to keep the canvas from sagging there. Your choice if you want to do this as well.
By using canvas for the panels your project will have much less impact on the environment than commercially available panels that use a lot of materials like Styrofoam and particle board.
Step 5: Paint (optional)
Now that this is done take the pipes apart and paint them (or leave them as they are). I painted them black.
Step 6: Putting It All Together
As you can see I still need to do a little work on getting the canvas to be nice and tight, but other than that I am very happy with the result!
Of course do not throw this away when you need a different size, remember we didn't glue all the joints that means you can take it apart and reconfigure it! Recycle!
Some tips from the comments section:
- Spray some water on the canvas then use a hair dryer to dry the canvas, this will shrink the material and make the canvas nice and tight.
- You can also use these as a projector screen, pick some nice white fabric!
- You could give the panels a nautical look by installing grommets every 3 or 4 inches around the canvas edge and then lashing it onto the frame with thin nylon rope (venetian blind cording would work). This would eliminate the sagging canvas problem.