My friend Likes rock climbing and he recently took me along with him, as i was climbing the wall i was looking at the climbing holds and thought to myself that i really wanted to do something with them.
So when i got home i ordered a set of small holds and started to think what to do with them.
I came up with the idea of making a set of mugs with climbing holds as the handles.
Step 1: Tools and Materials.
- Chisel (it doesn't have to be rusty like mine.)
- sander (i had a belt sander, i think that's best)
- An angle grinder would probably work well too (i don't have one.)
- Files and sand paper.
- Climbing holds (small)
- epoxy resin.
- screws or hex bolts
Step 2: Removing the Handles.
Take a wide chisel (wider than the handle of the mug) and placed it at the top of the handle and struck it with a hammer.
Hit it forcefully but not too hard.
The handle will either break off nearly all the way to the bottom or somewhere in the middle of the handle.
Then turn the mug over and strike the handle with the chisel again to remove the bottom section of the handle.
You may get some little bits left sticking out. You can try and remove it with the chisel until they are smaller.
Then get out your belt sander or angle grinder and remove the last little bits of the handle.
Be careful not to sand the glaze off the mug.
Step 3: Shaping the Holds
Now shape the holds.
The climbing holds come flat (great for climbing walls, not so great for climbing mugs! ) so we need to curve the back side so it will match the curve of the mug.
I used the end of a belt sander (naturally curved) to carve out the curve in the back of the hold. (this gets very dusty and you really really need to wear a mask as anything that creates dust is not good for you!)
carve the holds until it matches the mug as closely as you can get.
Then wash the holds (and the mugs) so the dust gets cleaned away.
Leave the holds to dry completely, I left mine on a paper towel on top of a radiator for a few hours.
you know when they are dry when they turn back to the original colour.
Step 4: Attaching the Holds.
Once all the holds have dried out its now time to attach them to the mugs.
Take all the holds and arrange them on the mugs to cover up the handle marks.
Do this with out glue for the first time to make sure you work out where they fit best.
Once you know where your holds will go its time to start glueing.
Mix up a small amount of the epoxy glue. Its best to do it bit by bit as it gives you time to apply and place and tape with out you wasting glue as it might set before you get to glueing the second lot.
Mix a small amount of glue and apply it to the back of the hold and then place it on the mug. use some tape to hold the holds in place while the glue sets.
repeat this until all the holds are in place.
Leave them to set for the required time (it will say it on the glue package.
Step 5: Attaching the Holds Part Two.
As i got a set of ten holds and have only used seven so far i decided to put three holds on the mugs that have a difficult grip to hold making it hard to drink from. So i worked out where the third grip would go to make it possible to hold the mug and sanded and scratched the surface of the glaze to give the glue something to hold onto, then mixed up a small amount and glued the hold on and held it in place with some tape. Repeat on the other mugs that need a third grip (or until you run out of holds) As well as making the mugs easier to hold putting the third hold on the mug makes the mugs look more like a climbing wall. (Well I think it does)
Step 6: Cutting the Heads Off the Bolts.
***USE EYE PROTECTION AND A DUST MASK*** I put the head of the screw/bolt in a vice and used the cutting wheel on my rotary tool to cut off the threaded part of the screw. I tried to cut the threaded bar off as close as possible to the head to give it a flat base later on. **BE CAREFUL THE BOLTS AND HEADS WILL BE VERY HOT AFTER CUTTING**
Step 7: Glueing in the Bolt Heads.
After I let all the bolt heads cool I took some more of the epoxy resin and glued the screw heads into the holes inside the holds to make it look like they are bolted onto the mug. I did this in stages , I glued one pair of bolts into one hold on a mug and moved onto another mug while leaving the first mug on its side so the bolt heads wouldn't fall out or slip. Once you have done each mug the first set would be dry so I did a second pair on the first mug. Repeat until all the bolt heads are glued into the holds.
Step 8: Finishing Up.
Once all the glue has set I gave the mugs a really good clean to remove any glue smudges. Then I made a brew and had a cup of tea in my new climbing mugs. If you have any questions or comments and suggestions please leave a comment below. If you try this out let me know how it went.
NaohitoM made it!