Convert Old Speaker Into a Portable MP3 Player

About: Electrical Engineering Student. Love to make projects and learn along the way!

Intro: Convert Old Speaker Into a Portable MP3 Player

I had an old speaker laying around. It was a part of a bigger home theatre unit which was broken. So, I decided to fix it and put the speaker to a good use.

In this Instructable, we will learn how to convert your old speaker into an MP3 player which plays songs from a micro SD card.

No coding required! We just have to put together some of the components available in the market.

Step 1: Things You Will Need

  • MP3 Player Module
  • TP4056 Li-Ion Battery Charger Module
  • MT3608 Power Booster Module
  • Any Li-Ion battery (3.7V)
  • 3W 4 ohm Speaker

Step 2: MP3 Player Module

Before starting with the build, let us first have a look at the heart of this project. This is an MP3 Player module which is available for cheap on the internet. It takes 5V USB or 3.7V Li-Ion Battery as a power source. This module is used for playing tracks in the MP3 format stored on a micro SD card or USB memory. For this project, we will be using a micro SD card. It has an audio jack which we won't be using. It even has an onboard 3W amplifier for connecting a 4-ohm 3W speaker. Apart from these, the module has 4 push buttons for control.

With the theory out of the way, let's get to the build part!

Step 3: Moving the Push Buttons

MP3 module board has 4 push buttons which let us play, pause and change the song. Since the board will be placed inside the speaker case, we still need to access the push buttons.

Desolder all the 4 push buttons from the board. I made a small PCB for 4 push buttons and the LED indicator. This does not need to be precise so I hand drawn the traces on a small piece of copper clad board using a permanent marker. I then etched the PCB with Ferric Chloride solution.

Now again solder the 4 push buttons and LED on our new PCB. I used fine enameled copper wire which I salvaged from an inductor to connect the new PCB to the MP3 player module. This saves a lot of space. Make sure to scrape off the insulation at the ends before soldering. Refer the wiring diagram for proper connections.

How do these switches work?

In our case, one terminal of each switch is connected together and tied to the ground while the remaining terminal from each switch is connected to the controller. Whenever a button is pressed, the input to the controller is pulled LOW i.e connected to ground and that is how it knows that the switch is pressed.

Step 4: Preparing the Case

Start by removing the screws. Remove all the unwanted stuff from the inside. Desolder the speaker and keep it aside safely till we work on the case. Cut two slots on the back. One for the charging module and another for accessing the micro SD slot on the board. Your speaker case will be different. So, do the arrangements accordingly. Finally, drill two small holes on the top.

Pull the wires through the hole and fix the button PCB using hot glue as shown. In the other hole, glue one push button as shown in the picture. This push button will be used to turn ON/OFF the MP3 Player.

Step 5: Putting Everything Together

Set the MT3608 Power Boost module to output 5V with battery voltage as input and then wire everything together as shown in the wiring diagram.

The charger module has LED status indicators to know whether it has finished charging. I desoldered those LEDs from the board and soldered 5mm LEDs instead. I hot glued those LEDs in the back as shown.

I used a lot of hot glue and cramped everything inside the case as I did not have much space. Doesn't look great but it gets the job done. You can do it in a much better way. Just avoid short circuits!

Put everything back together and enjoy your portable MP3 Player. Thank you for sticking till the end. Hope you all love this project. Let me know if you make one for yourself. Subscribe to my YouTube channel for more upcoming projects. Thanks once again!

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    7 Discussions

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    k24tea

    4 weeks ago

    Good use of an orphan speaker. Please, will you include a link to buy the mp3 module you used, or else its part # as you did for the other parts? I can't see make/model info for it in the photo. Thanks! (voted)

    5 replies
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    k24teagravityisweak

    Reply 22 days ago

    Great!!! Thanks so much for the links! I grew up with cereal-box decoder rings, not mp3 decoder boards, and I don't imagine they share a lot in common. I'm getting older every second but new-to-me projects like this keep me learning & doing. And now I'm another step closer to making this and rocking out in my dotage (and my kitchen, study, garden, etc) while I'm neither in nor yet entirely off my rocker. Cheers!

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    indoorgeekk24tea

    Reply 4 weeks ago

    Yes, sure! I have updated the instructable. Check it out!

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    k24teaindoorgeek

    Reply 22 days ago

    Super! Thank you! I have no concern about buying it from India, but first I'll try to find a closer source (if it's not proprietary).

    I had to laugh that the description for the module says it's "non-destructive" -- Careful as I try to be, it has not yet been in my clumsy hands! (but I assume it really means non-destructive programming) Thank you for updating. Your Instructable looks good, and I think I can do it!

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    indoorgeekk24tea

    Reply 22 days ago

    Haha! I'm glad you liked the Instructable. Thank you for stopping by!

    The link was added so that you can get to know the exact technical details of the product that I used. This MP3 module is cheap and easily available on the internet. Let me know if you make it!

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    cliffyd

    27 days ago

    how was it broken, its cool but just looks like a mod not a fix.