We recently shifted rooms around which opened up a bedroom to be converted into a guest room/office. I'm a teacher, so I needed a place to set up shop and get work done that was somewhere other than the dining room table. Here's how I made my office desk using reclaimed wood.
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Step 1: Gathering Materials
In my spare time (haha!), I like to tinker around in the garage and make various items for use around the house. At work, we often have a number of school supplies delivered on pallets, so collecting them wasn't very challenging. I had a number of pallets sitting around, so I tore them apart and that became the basis for my desk.
Step 2: Building the Frame
I had decided that to provide the most efficient work space, I need a desk that was long. I settled on making a desk that was almost exactly the width of our space....almost exactly 10' long!! Once I had decided on the length, I used some 4"x4" posts and 10' - 2" x 4"s to build the basic frame. I used wood glue and pocket screws for the corners. The cross pieces are all reused from the pallet frames. I counter-sunk the screws for the cross pieces and filled them in with wood filler for a clean look.
Step 3: Bottom Cross Pieces
For the bottom pieces, I wanted to continue the "clean" look, so I decided to notch the 4" x 4" boards. I simply set my circular saw to the appropriate depth and cross cut a bunch of times until the notch was cut. I then cleaned up with some chisels and sanded it for a smooth finish. I used wood glue and these "Head Lock" screws I had from a project on my deck.
Step 4: The Top
This step was probably the most challenging, just because of the various length/widths/thickness of the pallet boards. Once I got all of the boards arranged, I started screwing them with wood screws. I also filled in all of the extra holes from the pallet nails. Then it was just a matter of sanding everything smooth.
Step 5: Choosing a Finish
I originally went with a dark walnut stain but didn't like it. I ended up sanding it down some and went with an ebony stain.
Step 6: Finished Product
I decided to go with a gloss polyurethane for this desk. After each coat, I sanded it lightly with 400 grit sandpaper. After some careful maneuvering, we were able to JUST squeeze it into the office.
Next project....organizing my cords!
Participated in the
Reclaimed Contest 2017