DIY 2 Dof Drive Simulator

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Well, at this post I will share my experience in creating a simulator drive with super low cost, I just need less than 2 million rupiah or 148 dollars in producing it. why is it cheap ????. It can be cheap because I use scrap or recycle. for more please read my tutorial

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Step 1: Research & Design

Why do I put research and design in the first step instead of the item preparation? , because by prioritizing the mechanical design we can estimate what items we need to use, used for what simulator? plane? ship? or a car? in this tutorial i made a car simulator,

Design is very important in order to minimize errors and wasted items. although in its manufacture, I changed the design in mid step because it did not find the appropriate item. I use autodesk inventor 2013 to design it.

here is an example of my final drawing designl.

Step 2: Preparation Material

Look for examples on the internet to get imagination about the drive simulator. here I find a lot of different forms of drive simulator and think about the advantages and disadvantages. there's something I use and something I ignore.

Some items I use include iron hollow (used from the fence of the house, wiper motor (former motor car steering, U-joint coupling (former cardan truck, seat (former office chair, bolt and nut, power supply CPU supply, arduino mega + driver + potentiometer (new item) and the last is notebook.

the following picture where the material is installed

Step 3: Mechanical Manufacturing and Test Movement

In this step I make a drive simulator frame using hollow iron and U-joint cardan with welding, test movement using hand

https://drive.google.com/open?id=0B4iSyQp9dflVXzFoemJMcE1xd3M

Step 4: Actuators Manufacturing

In this step i make a transmission from the motor to the top frame drive simulator that moves using planar theory

Step 5: Movement Test With Simple Electronics

In this step i try whether the motor is strong enough to sustain my load by using a simple switch circuit with power supply

https://drive.google.com/open?id=0B4iSyQp9dflVa1NhbHFuaUVoUUk

Step 6: Drive Simulator Test With Microcontroller

In this step i try to drive drive simulator using microcontroller. in this case I use motor actuator with continuous rotation, when should drive simulator move based on angle like servo motor. because of this problem i made wiper motor into servo motor using potentiometer as sensor and PID control as control.

In this microcontroller program I also have added the program to be able to directly control the frame frames over not just the motor angle. I use two planar kinematics theory to make it. you can see my video about this theory simulation using matlab in https://www.youtube.com/watch?v=hB0fC7h8zEM

in this test the result I can motorize according to the angle that I input it

https://drive.google.com/open?id=0B4iSyQp9dflVV2V1TTVNNzQ1TEk

Step 7: Integrate With Computere

In this step i tried to combine drive simulator with my friend's driving game which made with unity software

Step 8: Test Drive Simulator With Another Game

In this step I try to use live for speed (LFS) games and simtools that I got after joining www.xsimulator.net. I recommend this site for drive simulator research.

Some videos when I try with LFS

https://drive.google.com/open?id=0B4iSyQp9dflVSFRk...

https://drive.google.com/open?id=0B4iSyQp9dflVOGpK...

https://drive.google.com/open?id=0B4iSyQp9dflVaDJZ...

Step 9: Plan to Improve Drive Simulator

I should not display this because in this step only the design that I have not realized because I have no funds wkkwwk. maybe among friends there who can realize it, I will be very grateful.

Keep learning and trying friends

greetings from Indonesia

Metal Contest 2017

Participated in the
Metal Contest 2017

Make It Move Contest 2017

Participated in the
Make It Move Contest 2017

Reclaimed Contest 2017

Participated in the
Reclaimed Contest 2017

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    2 Discussions

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    BatMobile

    7 months ago on Step 6

    nah ini dia yang saya cari cari..kemaren sempat nemu di yutub,tapi lupa keyword nya..itu yang gerak2in kursinya pake dinamo apa om??

    1 reply