When I made this I didn't document it but I will still give you some information.
If there are any questions afterward please leave a comment and I will try to answer them.
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Step 1: More Pictures
Side view... I used a pillow to make his stomach bigger :)
The costume is about 5' tall and weighs about 15 pounds.
Step 2: Head Shots
I carved a foam cylinder bought from a hobby store to make the basic face shape and stuffed his cheeks with polyester stuffing.The beard and hair are from the lining of an old jacket. And lastly it took 45 work hours to make... just in time for halloween!