Foam Cutter

Introduction: Foam Cutter

About: My name is Alex and I like to do it all with my own hands. I'm fond of arduino and I like to invent different constructions on it.

In this tutorial, I will show you how to make a do-it-yourself foam cutting machine. This machine is capable of cutting polystyrene at any angle, which makes it possible to produce products of polystyrene foam of various shapes with high accuracy.

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Step 1: ‚ÄčMaterials:

- Plywood (10 mm)

- Manual jigsaw

- Nichrome wire

- Metal corners

- Bolts, nuts, screws

- Power supply (5V 2A)

Step 2: Box

I made a body for the machine from plywood. I cut a square (30cm x 30cm), two rectangles (29cm x 4cm) and one rectangle (30cm x 4cm). Then with the help of self-tapping screws I connected everything. Then I drilled a hole in the center of the square. Also, using a jigsaw, I sawed a line parallel to the front of the machine.

Step 3: Wire Tensioner

I made a wire tensioner from an old hand jigsaw. I took off the handle and instead screwed on two corners, which I then screwed to the machine body. Between the corner and the jigsaw, I pasted the electrical tape and put two pieces of cardboard, between which a nichrome tape will be clamped .The design from two corners will allow you to adjust the angle of inclination of the tensioner.

Step 4: Power Supply

I connected one end of the power supply directly to the nichrome wire, which is clamped by the tensioner. I connected the other end of the power supply directly to the housing of the tensioner (jigsaw).

Step 5: Cutting

It remains only to turn on the power supply and you can create.You can see some features of this machine in my video. Thanks for watching my lesson.

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