Google Cardboard 1.5 - Best of 1.0 + 2.0

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Google Cardboard is a cheap way to experience virtual reality (VR) on your Apple or Android cell phone. You download apps (many free-- see recs at end), pop them in the ViewMaster-like viewer, and move your head around to see 360 degrees of real or CG stills or video.

Google's first cardboard viewer was iPhone 5-sized and used a pair of magnets as a touchscreen trigger (see the black box above). It was simple to make--essentially two pieces-- and at this point you can find versions from China for $3-7 (minus the magnets). Version 2.0 was larger, could be folded into a rectangular box, and used a conductive button to trigger the touchscreen. This Instructable is "1.5," combining the simplicity of 1.0 and the size and button of 2.0. It will take you a bit less than two hours to make and less than $1 worth of materials. If you're thinking, "Why spend that time when I can pay a few more bucks to buy one?" then you are on the wrong web site, my friend. Welcome fellow Makers!

This Instructable will soon be a YouTube video (link to be posted).

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Step 1: Gather Your Tools and Materials.

You will need:

  1. the thinnest corrugated cardboard you can find, like a shoebox or pizza box.
  2. a pair of 45mm focal length biconvex plastic lenses, either 25mm in diameter (GC 1.0) or 37mm (GC 2.0). I haven't noticed a real difference, but 25 mm are easier to get and cheaper-- less than a buck a set from China on ebay (if you don't mind the 3-4 week shipping times). Expect $6-8 a pair on Amazon.
  3. cutting tools: sharp scissors and/or a razor blade for straight/outside cuts and an Exacto knife for curves.
  4. fairly weak velcro (squares or circles, about 1-2 inches across).
  5. a rigid metal edged ruler.
  6. a cutting board or mat as a work surface.
  7. a rubber band (1/8-1/4" wide is best).
  8. a glue stick
  9. white glue (Elmers)
  10. copper foil tape for the conductive touch screen button.
  11. a tiny piece of dense foam/sponge (about .25 X .25 X .1 inch), like what some electronics come packed in.

Items 10 and 11 are optional but make the project much cooler.

Step 2: Cut Out Your Cardboard Using the Template As Your Guide.

Print the four page template* and glue the pieces onto your cardboard using a glue stick, which will allow you to peel the template off when you're done cutting and folding.

Tip 1: the cardboard is strongest if you glue the template with the "grain" running the longest side of each piece.

Tip 2: To reduce the number of cuts and amount of cardboard needed, you can glue the pieces butted up against each other as I show here.

Cut the pieces on the dark solid lines along the perimeters. Hold off on cutting out the inside blackened sections, like the lens holes.

*revised (simplified) 12.14.16

Step 3: Fold on the Dotted Lines.

Score on (press a dent into) the dotted lines using a metal edged ruler and a dull pencil, coin or pizza cutter, then, pressing the edge of the ruler into the scored line, fold the cardboard toward you.

Step 4: Cut Out Black Sections.

The cardboard was stronger and easier to fold without the inside sections removed. Cut out all of the remaining dark areas (lens holes, forehead semicircle, nose indent), including the slots in the outside frame into which the tabs of the lens frame will go.

Step 5: Optional: Make a Touch Screen Button by First Attaching the Base to the Flap.

The button is a "pyramid" (optional but way cool), stuck to a moveable flap that you'll be able to press down with your right forefinger once the viewer is complete. You'll glue the small piece of sponge (for a soft touch) and lay it over with conductive copper foil tape to bring the slight electric current from your finger to your screen. If you want to skip making this, you can just reach through the nose hole and touch your screen manually. The side of the pyramid that is shorter faces forward, which makes it stand straight up.

Glue or tape the pyramid into the slots as shown.

Step 6: Optional: Complete the Button by Gluing on a Sponge and Attaching Conductive Tape.

Cut a 2 inch piece of copper foil tape, peel the backing, and wrap it horizontally across the face of the sponge as smoothly as you can. (Tip: Copper tape is best handled by peeling the backing as you need to, rather than all at once. It tends to curl, wrinkle, and stick to itself.) Next cut a 4 inch strip and wrap it from below the sponge, over the top of the pyramid, down past the base, and under the flap.Then cut another 4 inch piece and attach it from the end of the previous piece to the top of your trigger flap, where your finger will touch.

Step 7: Insert the Pair of Lenses

... in the middle layer, both curved side forward. Glue the three lens holder pieces together with the curved nose section closest to you, as shown. Clamping the three pieces together is a good idea until the glue dries (less than 5 minutes).

I recommend you put a piece of clear tape above the nose cut out. I don't care how clean you think you or your friends are, you will get a forehead grease stain there in no time at all. The tape keeps it from getting gross looking. Now, if you made this from a used pizza box, the whole thing may have grease stains, so who cares?

Step 8: Assemble the Two Pieces to Make the Outside Frame; Fit the Four Sections Together.

One of the two pieces that forms the outside frame has a semicircle curve to fit your forehead and the other a mountain shaped curve to fit your nose. Make sure that you fold the semicircle piece so that the pill-shaped cut out is on the side shown in the 1st three photos (right, if you were to push the curve against your head). This is where you will use your right pointer finger to push the optional activator button you may have created.

Each of the two frame pieces has a 3 inch folded section at one end and a 1 inch folded tab at the other. Put a bit of glue on the outside of the small tab of one of the pieces and glue that tab to the inside of the longer tab of the other, as you can see toward the right of the 3rd photo here. (This photo already shows the piece with the figure 8 viewing window inserted.)

Once clamped and dried, do the same for the other small tab. You will now have a rectangular frame in which to insert the viewing window, the lens insert, and finally the phone cover flap. This last piece inserts below the phone frame section as shown in the 5th and 6th photo. The design makes the cover flap adjustable to different thicknesses of phone; how far you push it in should be based on how thick your phone is.

As you test fit the four sections, adjust folds and trim the cardboard if necessary to make a good fit. It needn't be perfect! The four sections will stay together without gluing, but feel free to glue or duct tape any section if you prefer something very solid.

Step 9: Install Velcro

Your velcro will last longer if you glue a small piece of cardboard on top (don't put glue in middle of it) to recess one half of the velcro.

  1. Trace your velcro piece onto this cardboard rectangle and cut out that section to make it fit the "hook" half of your velcro perfectly. Peel the back of the velcro and stick it in the hole you just created.
  2. Peel the back of the "eye" half of the velcro and connect it -- hook to eye-- to the piece on top of your viewer.
  3. Close the lid onto the sticky back of the eye velcro half-- making sure that as you close the top there is a gap in front that will fit your phone.

Add a thick rubber band to the base of the cover to provide some traction to prevent your phone from sliding out sideways.

Step 10: Download a VR App and Insert Your Phone.

Fire up a Virtual Reality app and insert your phone into the front of the viewer. Fold over the flap to hold it in place. The split in the middle of the screen lines up with the triangular indent(s) in your viewer. If the image looks like you're crossing your eyes, slide the phone slightly left or right.

My favorites apps right now:

  1. Jaunt
  2. NY Times
  3. Google Cardboard (a sampler)

All three keep adding content.

A review of 16 cool apps with pix of old guys using the viewer can be found here. (updated 1/25/16)

Options:

  • paint your viewer before step 7
  • make your own headstrap out of an elastic or vecro strip
  • add headphones-- especially for concert videos like Paul McCartney or Jack White on Jaunt

4 People Made This Project!

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18 Discussions

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arnav.dharmagadda

Question 2 months ago

I wanted to know what type of lenses you used. Did you have some with the tabs on the edge or a smooth edge?

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andrewgenie6

2 months ago

Im confused on what i have to do for Step 8, i dont think the template told me how to assemble the 2 pieces, Im stuck. Can you tell me how to assemble the 2 pieces?

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mnatanagaraandrewgenie6

Reply 2 months ago

So sorry, andrewgenie6! "And then assemble the pieces" is not a very good way to explain these final steps. I added some detail to explain how to glue the two sections together to form the frame. If that still doesn't make sense, comment back and I will build another so I can photograph that step.

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LoganSkywalker620

Question 7 months ago

Hey mnatanagara, would these lenses work for this? I found them on amazon, and they're pretty cheap too. I just wanted to make sure before I buy them and they don't work. If not, can you help me find another set? I can only use amazon at the moment.
Heres the link: https://www.amazon.com/Biconvex-Pop-Tech-Bi-Convex-Diameter-Cardboard/dp/B074WPTTX8/ref=pd_day0_hl_147_1?_encoding=UTF8&pd_rd_i=B074WPTTX8&pd_rd_r=15aeb411-0ba9-11e9-9f55-c9e036de5cd4&pd_rd_w=rXcyq&pd_rd_wg=IMih2&pf_rd_p=ad07871c-e646-4161-82c7-5ed0d4c85b07&pf_rd_r=E7VCHCMBDV11AKT0X3GM&psc=1&refRID=E7VCHCMBDV11AKT0X3GM
You can also get a hold of me via Gmail: logan.skywalker62004@gmail.com
Thanks

Screenshot 2018-12-29 at 3.46.04 PM.png
2 answers
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mnatanagaraLoganSkywalker620

Answer 7 months ago

Those lenses meet the specs nicely-- plus they are glass. Good find! Since I have classes of 20-75 build them at a time, I have to go with cheap plastic.
Their diameter will require you to trace them to get the right sized cutouts to insert them into the three layers, but the tabs they have built in will make it much easier for them to stay put.
There are 10x as many GC VR apps out there since I first posted this. Let us know what you find that you like!

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mnatanagara

8 months ago

Finally, here are svg files of the template for lasercutting.
Despite expert help, I could not get the lines to be seen as single so they will all be cut twice. Because that can create a fire hazard, I set my Glowforge on .1 in depth, medium power (75%) and a fast speed (300 out of 500 max). Also be sure to make your thin cardboard sit flat with magnets or weights so the cut will be in exactly the same places on both passes. Minor flaws in the template mean you will have to Exacto cut 4 tiny places to separate pieces. At 3 minutes per page, it's so much faster than cutting by hand, but not nearly as fun!
https://drive.google.com/drive/folders/1orwPOauv5o...

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chinmoy1955

2 years ago

I wonder why people keep such meaningless, difficult to spell, and difficult to remember esoteric usernames like mnatanagara?

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Jnorman101

3 years ago

What size paper are you using to print the templates?

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mnatanagara

3 years ago

Google's head of Virtual Reality on why affordable VR is so important: http://www.popsci.com/google-vr-clay-bavor-q-a?src=SOC&dom=tw

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mnatanagara

3 years ago

What I've been waiting for: make and post your own 360 photos! Check out https://www.google.com/maps/streetview/publish

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mnatanagara

3 years ago

Updated the template based on feedback. In particular, I've got kids making these from pizza boxes, so I needed to simplify the cutting and make no single piece bigger than one side of the box.

I'll be helping about 60 people make these on NJ Makers Day March 18-19, 2016. If you try it, can you click I Made It and share some photos? My students, staff and I love to learn from others! I'll do the same.

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King717

3 years ago

Out of the twenty recommend vr apps I could only find a few.

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mnatanagaraKing717

Reply 3 years ago

Wow, out of date already? Start with the three I use, and I'll find a better site for other recs.