This is a perfect project if you have limit time to make something. It can be a great gift for someone and can be made in under an hour. It is also a great project for using up scrap materials.
For this project you will need:
Materials: Scrap hardwood (preferably between 6mm and 15mm thick)
Wooden dowel (I used 6mm as this matches the inner drill bit of my hole saw)
6.4cm hole saw
Flush trim saw
Step 1: Making Your Wooden Circles
Attach a hole saw to your pillar drill and drill out 2 circles from your chosen piece of wood.
Alternative: If you do not have a pillar drill you can use a handheld drill with a hole saw attachmentor you can draw two circles onto your piece of wood and cut it out using a coping saw or a scroll saw.
Step 2: Rounding Over Your Edges
To make the Yoyo comfortable to hold, use a router with a round over bit to evenly round over the edge of your yoyo. If you do not have a router/router table or you do not feel comfortable doing this with such a small piece of wood, please see the next step for an alternative method.
Step 3: Alternative: Rounding Over Your Edges
Using a file, you can begin to shape the edges of your yoyo, taking care to ensure that you are rounding them evenly as this could affect how the yoyo works.
Step 4: SANDING!
Place both of your circles into a vice so that they are secured. Sand all the edges and faces of the yoyo until you have removed any blemishes and have evenly rounded over the edges.
I find doing this step by hand with normal sandpaper gives me more control over the shape of my yoyo.
Step 5: Gluing Up Your Yoyo
When gluing up your yoyo, it is important that you get the spacing in the middle as even as possible. This will help eliminate any wobble in your yoyo when you are using it.
Glue in your wooden dowel into one side of your yoyo. To ensure my spacing is even, i cut up some scrap 4mm plywood and used these as spacers.
Glue the final circle on top and press down tight to ensure the plywood spacers are sandwiched inside your hardwood circles.
Leave your yoyo to dry for 10 minutes.
Step 6: Trimming
Now that the glue is dry, use a flush trim saw to trim the extra wooden dowel that is sticking out.
Give the faces a light sanding to remove any extra wood left behind.
Step 7: Applying a Finish
Because this is a toy project, I have used a food/toy safe finish to protect my yoyo's.
When finishing toy projects I add a large amount of oil to a rag and then cover the entire toy and leave it to sit for a few minutes. This method floods the entire surface of the toy and helps the oil to flow into hard to reach places. After a few minutes I will take a clean rag and buff out the oil until it feels dry to touch.
I have found that this method gives a silky smooth finish and the oil dries much faster whilst still giving great protection.
Step 8: Adding Your String
Tie some string around the centre wooden dowel of your yoyo. Make sure you tie the knot tight.
For the finger hole, I tie a standard knot and then use this knot to loop through the string which creates an adjustable loop to fit all finger sizes.
Step 9: Test Your Skills!
Now it is time to relive your youth and test out your yoyo. Take the dog for a walk, go around the world, whatever you wish.
This is an entry in the
1 Hour Challenge