How to Fix Digital Calipers

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Introduction: How to Fix Digital Calipers

About: My name is Zach Sousa and I'm a Canadian highschool student that has a passion for making.

In this instructable I will show you how to fix calipers that show a false value. It's worked for me and some other people and it should work for you.
The reason that it shows incorrect values is because is uses capacitance to measure the value and the circuit board van sometimes touch the metal.

Parts and tools:
Broken calipers
Tape
Small Phillips head screw driver

Step 1: Take Off Label

On the back of your calipers there should be a sticker that says metr. ISO take that sticker off and you will find screws under it.

Step 2: Take Off Screws

Unscrew the 4 screws then take the front off of the calipers and turn it around. You should see a circuit board that looks like this.

Step 3: Tape

Put a small piece of tape over the circuit board I used masking tape but scotch tape also works.

Step 4: Screw Screws

Screw the screws that you removed earlier and place the label on I left the label off because it didn't stick to the back.

Step 5: Thanks!

Thanks for viewing this instructable! I hope this worked for you!

Epilog Challenge VI

Participated in the
Epilog Challenge VI

2 People Made This Project!

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23 Discussions

0
Thirstyforknowledge
Thirstyforknowledge

2 months ago on Step 4

I have Rexbeti. It's keep changing measurement non stop like it was drunk. After little ("rehab") it's became stable and hopefully will stay like that.Thank you very much for you help.

0
Quadrifoglio
Quadrifoglio

6 months ago on Step 4

A width and three-quarters of 3M Permanent Double Sided Tape and the label was back on well enough. My caliper had a different problem but this showed me what to expect. Thanks!

0
bigheavytool
bigheavytool

Tip 1 year ago on Introduction

The screwdriver to use is a Vessel P.OOX75. This fits Japanese Standard screw heads used in most Asian calipers and other offshore products quite often made in China. (Yes, unfortunately there is yet another type of screw head! Goggle Vessel and it will be explained)

0
forfengeligfaen
forfengeligfaen

1 year ago

I have similar callipers. When they return to the zero position the often read 5mm.

This fix did not work for me. I'm not sure where to put the tape. I covered the entire circuit board. After re-assembly I got crazy readings. Removing the tape again put things back to the way they were.

1
lmoraisvieira
lmoraisvieira

1 year ago

Worked likie a charm!!!!!!!!!!!!!!!!! AMAZING!!!!!!!!!!!!!

0
Excrubulent
Excrubulent

2 years ago

Hey, mine was good for a year, then went nuts past about 100mm. This fix worked!

One issue I had though, my sticker looked a lot like it was simply part of the metal, and I couldn't see any edges where I could remove it, so I thought mine was different. That might be worth mentioning - the sticker may look metallic, but still try to remove it.

I ended up cutting off a fair bit of plastic around the sides looking for how it was fastened, before my efforts finally dislodged the sticker and I realised my mistake. Still works fine though, now it just looks a little "customised".

1
Heisennberg
Heisennberg

Question 2 years ago on Step 3

Hey, Where did you put the tape exactly, and how much did you use? This particular photo actually does not help at all :( Cheers

1
GregO29
GregO29

3 years ago

I am a little confused... Step 3: tape, picture is blurry, I can't see any tape. My calipers are composite (non-metalic), so where do I tape them to make it work? I tried several different areas of tape, including the whole thing, but it still reads crappy with lots of errors.

0
souravg009
souravg009

3 years ago

WOW!! it did worked. though error is getting accumulated. any suggestion?

0
mrunmoys
mrunmoys

3 years ago

Thanks a bunch. yuhuuuu! My calipers works now !!!

0
CarlosF86
CarlosF86

3 years ago

it worked for me thanks

0
Mainul
Mainul

3 years ago

I was frustrated with two of my calipers bought from China.
Both of them are now working perfectly simply applying small pieces of scotch
tape as described above. Thanks a lot.

0
razvanesq80
razvanesq80

3 years ago

WOW!! So simple and it works!!! My caliper never displayed correctly past 50mm, now working spot on the hole length! Thank you, I was just about to order a new one!

0
Way2go
Way2go

4 years ago

Silverline calipers rescued and working, after using this fix. I did have to remember to put back 2 rubber blades at the ends of the housing which appear to wipe the scale. The hardest part of the fix was sticking the label back on. Good tutorial!

0
espeaker
espeaker

4 years ago

Well I tried the fix maybe someone forgot a step. When I took my calpers apart

I found two (2) copper strips. both a mess lots of corrosion clean the copper up and guess what the calpers with fresh battery SR44W back in service.

0
ecominimalnick
ecominimalnick

4 years ago

Brilliant! Sealey calipers that have always been erratic then stopped working at all. Now fine.

Thanks

0
Norkator
Norkator

4 years ago

I bought German made caliber which was messing up readings out of the box, I try cleaning it up first and oiling the rail but anything did not work. Then I found this article, did the trick and it works perfectly. It's like whole different caliber now. Now it always comes back to zero. Thank you for this tutorial!

0
JohnE50
JohnE50

4 years ago

Worked great, Thanks

0
AaronH10
AaronH10

5 years ago on Introduction

It works! Brand new calipers from Digikey - had an incrementing offset out of the box. I did this fix and it works perfectly! Thank you so much.