How to build a high-end wood picture frame to accommodate a large oil on canvas. Awesome art by Emily Keyishian.
Step 1: Make or Acquire Art
Make something brilliant, or find someone who has and is willing to sell it to you for a reasonable price.
Most cities will hold artists' open studios, where you can walk around checking out neat art, meeting the artists, and generally poking through interesting live/work spaces. This means you can find work by young/unknown artists, who are usually much less expensive than big-name artists yet often just as talented, and that you don't have to pay exorbitant gallery markups. Get out and look around- meet some neat people, support a starving artist, and get inspired to make something yourself.
I found a neat piece by Emily Keyishian. You can check out her art during the SF open studios every October, or as listed on her website. Of course, this picture needed an equally impressive frame. Having spent all my money on art, I got to make the frame myself.
Step 2: Select Wood
Measure your picture and draw out a rough frame schematic, then go and find some beautiful hardwood lumber.
I wanted a rich, deep brown wood to bring out the brownish bits of the oil painting. We went to PALS in Oakland, CA, and got sustainably harvested Chechen, a Central American hardwood. The boards were planed but needed to be edged, so I made sure to select boards wide enough to accommodate my needs after the edges were trued.
Step 3: Trim Lumber
I wanted to present a narrow edge at the front of the picture, with the wider face positioned to cover the roughly 2" deep stretcher frame. (This scheme should become more obvious when you see my later assembly pictures.)
The edges on the boards were quite rough and the boards themselves were not square, so I needed to be sure to trim along the entire length of the board. To square the boards, I judged by eye which side was straighter, put this side against the table saw's straightedge and made a cut just deep enough to cut at least one blade width over the entire length of the boards. I then flipped the board over, adjusted the straightedge to to cut another blade width narrower and cut this side. By doing this, the two long edges of the board were now parallel and straight.
Make sure to move the wood smoothly through the saw, as pauses may allow the blade to burn the wood.
Step 4: Cut Boards
Now cut the boards in half lengthwise. This will define the depth of your picture frame, so you really want to hit the halfway point properly.
Step 5: Sand Boards
Sand down all surfaces of the cut boards with a belt sander, working with the grain. Don't use one of the oscillating pad sanders, as it will scrape against the grain.
Sand the surfaces smooth, removing burrs and saw burn marks. Start with coarse grit, (~100) and move up to higher grit paper (200-400). After the frame is assembled, you'll finish the wood with hand-sanding of even higher grit paper.
Step 6: Measure and Mitre Cut
Make 45-degree angle cuts at the end of each piece in accordance with your measurements.
This is a serious measure-twice-cut-once situation: it's very easy to accidentally make your angled cut the wrong direction, or to measure length from the wrong side of the cut. Always measure from the inside, or shortest side, of the piece; this will be the side directly against the picture. I find it useful to pencil in a line in the direction of the angled cut to make sure I do it properly. Drawing in these lines and doing a mock-setup of the uncut wood is a nice way to double-check, especially if you're new to the process and/or paranoid about wasting the yuppie timber you've purchased.
Step 7: Prepare for Biscuit Cutting
I decided to use a biscuit joiner to make my corner joints. It may not be the best technique for such small wood, but this technique makes strong joints. I was concerned about creating sufficiently strong and rigid joints, and wanted to practice using my new biscuit joiner.
To prepare for biscuit cutting, first identify the size biscuit you'll use and where it will be located. The hole you cut will be slightly larger than the biscuit itself, so make sure you position the biscuit cut appropriately. Sketch in the location of the biscuit cuts, as they're another one of those points of no return.
Clamp your boards down firmly to your work surface, positioning them for proper attack by the biscuit joiner. Mine cuts horizontally, so I clamped the wood down as shown below. Since the pieces of wood are small I clamped two together to help support/stabilize the biscuit cutter, oriented such that I could cut the outside edge of both pieces.
Step 8: Make Biscuit Cuts
You've really marked everything, double-checked it twice, and are ready to go? Then let's cut slots for your biscuits.
Butt the cutting surface firmly up against the wood, match the center line with your mark on the wood, and hit the trigger. Congratulations, you've made a cut!
Step 9: Assemble Frame
Lay out your frame face-down with the biscuits in place. A right angle of some sort can be useful here; don't get too stressed about it yet, as you'll get it properly square after you've applied the wood glue.
Now's a good time to find that wood glue; this is a cheap product available most anywhere.
Step 10: Glue
Apply glue to the all surfaces: the inside of the cut-out and the biscuit itself. The biscuit will fit quite loosely in the slot, so you'll need to apply more glue as you go. The liquid in the glue will cause the biscuit to swell and fill the slot, so feed in more as necessary.
Try not to smear it all over the good bits of wood, as you'll have to sand it off later.
Step 11: Clamp
Now we'll clamp the piece down, add more glue, and let it set.
If you've got some of those fancy right-angle clamps this is the time to use them. If not, get a couple of those ratcheting tie-downs, enough to encircle your frame, and loop them around loosely. You'll need to pad the corners and the ratchets to prevent damage to your carefully-prepared wood. You can use several layers of cotton cloth, paper towels, or the like; just remember that overdoing it is preferable to underdoing it.
Cinch the tie-down into place, then rack the frame (wiggle it side-to-side) using your straight-edge to figure out when you've got the whole thing square. Measuring your diagonals can help- they should be of equal length. Once you've got the whole thing situated add a bit more glue to the biscuit joints to be certain they'll seal solidly.
Homemade tie-down clamps would have been good here, but the ones available didn't quite fit.
Step 12: Hand-sand
Now that you've let your frame dry for a day or two, remove the clamps and give it a test-wiggle. Your frame should be rock-solid. Now snip or saw off the protruding biscuit tips, and we'll get on with the hand-sanding.
You'll need a variety of grits: I gave the biscuit tips a once-over with 100 grit to create a smooth surface, then hit the entire piece with 220, 320, then 400 grit. Sand with the grain, and wipe clean with tack cloth* between sandings. I probably should have given the surface another hit with 800 grit paper, but was getting sort of tired at this point.
*The microfiber tack cloths are preferable to the gummed versions in many ways: they're reusable after washing, and aren't covered in nasty gummy goo.
Here's an Instructable on removing sawdust.
Step 13: Oil
Now that the piece has been sanded and wiped clean of all dust, you'll want to cover the wood in oil or polyurethane for protection. I chose Tung Oil, which penetrates to bring out a shiny, nice-looking grain.
Use cotton cloth rags (chopped-up pieces of old clothing work well) to apply the oil. Work with the grain, making sure all surfaces are evenly covered. Let the oil penetrate for a bit, then wipe down your surfaces with a clean rag. The more layers of oil you apply the deeper the shine your wood will develop. I applied something in the 6-8 coat range; go until you're bored and the wood looks gorgeous.
Sit the frame on nail boards to reduced the surface area in contact with the fresh oil.
Step 14: Align Frame
Set your newly shiny frame around your picture, and maneuver it into the exact position you'd like. Take thorough measurements and notes on the alignment, space, and anything else that's relevant.
Step 15: Align Brackets and Pre-drill Holes
I used 2inch L-brackets to connect my frame to the wood of the stretcher.
Flip the picture and frame over, and set them on some sort of padded risers. I've used towel-covered milk crates. Make sure you're not going to damage the surface of the painting, then carefully re-align your picture within the frame according to your previous measurements. Position the L-brackets so the ends sit over the frame without protruding, and the angled portion sits over the stretcher.
Chechen and other dense hardwoods definitely need to be predrilled to avoid splitting, and it certainly won't hurt the softer wood of the stretcher. Select a drill bit slightly smaller than the screw you're planning to use: the bit should be the width of the screw minus the threads, since the threads still need to catch in the wood.
We'll predrill and screw the frame first, then move on to the stretcher; this will make sure everything fits nicely without shifting. As you drill, don't push too hard, and make sure to back up frequently to break and remove chips that will otherwise clog your drill bit. Also make sure you're drilling perpendicular to the wood- any additional torque on the drill bit can cause it to snap when you're working with an extremely hard wood.
I'm stressing this because Chechen turns out to be really hard- I broke off a drill bit and a screw when attaching the L-brackets.
Step 16: Sink Screws
Now that you've carefully drilled out that Chechen, sink the screws. Again, be careful not to break anything- this wood is hard, so if you're getting too much resistance don't force it.
When you've got the L-brackets firmly secured to the frame, triple-check your picture's positioning within the frame, then drill holes in the stretcher. Make sure you don't do anything brilliant like drill through the front of the canvas- that doesn't improve the artistic value of the painting.
Now sink the screws. You'll probably be picking the picture up as you bear down on the screws, so do this carefully! Alternate between the two screws at the corner, gently tightening up on each until the picture fits snugly. You can finish the tightening by hand if you're paranoid.
Step 17: Attach Hanger
I skipped this step, as the picture had been hanging in my stairwell for some time before I finished the frame.
You may have planned more sensibly, in which case you'll need to pick up one of those picture hanging kits from your local hardware store, or at least a couple of d-rings and some wire. Attach the d-rings to the frame (or stretcher) about 1/3 down from the top of the picture, and leave the wire loose enough to make a decent arc behind the picture but not enough to protrude over the top. This isn't terribly complicated. Wrap or tie off the wire in secure fashion.
Step 18: Hang and Enjoy
Get a friend to help you with this- it's much easier with help. Find an appropriate chunk of wall, and have the friend move the picture around until you decide where you'd like it. This is mainly about height, so mark the wall when you've decided where to position the picture. You can mark the top, bottom, or the center of the hanging wire if your friend is really good; if not, you'll have to measure the distance between the center of the extended hanging wire and positioning mark you made, and make a second to approximate where the wire will hit.
Get out your measuring tape and center the picture between whatever architectural parameters you're working within. Now combine your horizontal measurement with the previous vertical one, and make a nice X.
Place your picture hanger of your choice right on this X. You'll probably need to check whether it's on top of a stud or not, and know what kind of walls you've got. Mine are standard wallboard with wooden studs, so I prefer to use heavy-duty drywall anchors for anything but the lightest pictures. Since I'm in an earthquake-prone area I add a large washer to prevent the picture from hopping off during tremors. You can get earthquake hangers, but they're expensive and I've yet to see any more than marginally better than my solution.
Now, put your picture up on the hanger and enjoy the art. This makes the walls seem warmer and friendlier, and having real, properly-framed art on the walls may fool people into thinking you're an adult.
This picture was painted by Emily Keyishian, an awesome artist with a studio in SF's Mission District.