this clock is going to be a gift to my wife.. she wanted a big wall clock above the fire place.. problem was clocks this size cost 150-300$ online and this one I had 22$ in it.. so that allowed me some shop time..
Step 1: Clock Face
these are the pine boards I decided to use.. wide and old.. I found them in the rafters of this shop.. they should be perfect for the clock..
Step 2: Finding Center
here I had to find the center and the best way was to use the long hand to see how much I could get out of the boards I had.. also to see were I could put some biscuits in..
Step 3: Biscuits
now it was time for biscuits.. for two reasons the first was because the boards were slightly warped and the second was I didn't run the boards over the jointer so I needed something to hold them straight while I clamped them..
Step 4: Clamp Up!
clamping the boards went better than I wanted so I had to use a screw driver to gap a glue joint to make it look more rustic..
Step 5: Epoxy
had to put some 5 min epoxy in a small knot so I could keep the look that was going on in that corner..
Step 6: Mortise
this is were I had to mortise a hole for the clock movement .. I just free hand it..
Step 7: Test Fit
here I was checking to see if I needed to go deeper with my mortise but everything look good.. I wanted to have my hands sit a bit farther out ..
Step 8: Painting Numbers On
I had some stencils that seemed to be the right size so I went with them.. you can see a lot more in the video..
Step 9: Poly Time
this is what it looked like after 2 coats of wipe on gloss poly.. I lightly sanded the 12 mark so it looked more old before I put poly on it..
Step 10: Finished
this is it finished.. just follow the instructions that come with the clock movement when installing..