So my friend Big dave asked me to build him a “Thing” suit from marvel comics for the Chicago Comic and Entertainment Expo.
-Special note that some of the pictures do not correlate exactly with the directions. This is because I work on the costume as a whole instead of specific segments.
-You may get burned a few times as some of the rocks can be tiny and hot glue is ... well.. Hot
- You may get lost in the madness of putting hundreds of rocks on a suit.. it helps is your cut out a bunch of rocks first and then just randomly glue them.. and THEN start cutting rocks into particular shapes to fit the empty spaces.
Step 1: Materials
-lots of spongy foam (we bought ours at jo anne fabrics)
-several packets of craft foam
-high density foam (the foam used in weight rooms, or underneath dryers).. we found a roll at big lots for about $20
-buckles (got a bag from ebay)
-double sided roll of velcro (from home depot)
-mickey mouse hands from party city
-white lycra spandex fabric (for eye pupils)
-old ski mask
-plexi glass ( or just some type of clear solid square) for eyeballs
Step 2: Chest
so first i measured out the foam to make a football pad kind shape.. i used a sharpie to draw the outline. (just pay attention to the shape).. i took more foam and hot glued Pecs in place. also, i made the top of abs on this..buckles were glued and closed the sides.
Step 3: Abs
then i made the Corset for the abs.. i took the high density foam and made a “corset,” which also buckled in the back. i carved out some rocks for abs and put them temporarily in place.
once that is done, i took the craft foam and started “skinning” the entire chest, back, and torso. the reason for this is that the high density foam (used to make the rocks) won’t glue to the spongy foam, but only to the craft foam. i used an exact knife and scissors to cut out some muscle definition in the back.
Step 5: Rocks
once it is all “skinned” you can cut out shapes from the high density foam and glue them sporadically on.
Step 6: Arms
next are arms: i used the spongy foam and made a shoulder and bicep. i just played around until i got a bowl shape, and then glued a piece of foam around my friend’s arm. i added a little more to the front of it to make the bicep. buckles closed the bicep on the inner part of the arm. also, the shoulder attached onto the chest piece at the top portion of the chest/ shoulder by velcro straps. repeat for other side
Step 7: Forearms
for the forearm, i cut the foam in half so it was half as thick as the chest. wrapped it around his forearm and attached with buckles.
Step 8: Upper Body
once it is assembled, “skin” the entire thing (no pun intended), and start putting “rocks” aka high density foam on the ENTIRE upper body.
Step 9: Form the Head
Now for the head.. we found an old ski mask and started hot gluing foam to it. be careful about how hot it is, and how close it is to your friend’s face!.. luckily, we had a cooling pad (came with the hot glue gun), which we put on the inside of the mask as we glued.
Step 10: Skin and Rock
once that is done, skin and rock the head.
Step 11: EYES
for the eyes, get the plexi glass (or clear plastic) and cu it out into a shape that will fit into the eye sockets. get the white spandex and stretch it over the “eye” so that you can see out of it. i used a blue sharpie to make a pupil. he is the “ever lovin’ blue eyed thing” of course.
Step 12: Feet
i made feet by using a cardboard sole, then making a boot cover out of the high density foam. some high density foam for a heel will add some lift and give you some traction as well.
Step 13: Paint
next, ask some kind kind friends to help you paint the entire thing. I first spray painted the ENTIRE suit brown.. and then had my friends hand paint each "rock" orange to give it a good contrast.
Step 14: FINISHED!
and lastly, take some awesome pictures! it’s clobberin’ time!
if you would like to check out more of my current art projects outside of instructables, find me on facebook at Spicy Panda Creations!