This is a quick hack to help you cut horizontally when you don’t have any horizontal cutting tool or dremel with you.
This project is a result of our sheer resourcefulness when we were in dire need of cutting some acrylic sheets and wood blocks, and didn’t have access to Dremel or wood cutters.
1. A Drill Machine
2. One Nut
3. One Bolt
4. One Rotary Blade
5. One Metallic Washer
6. Two - Four plastic Washers
7. A wrench
You would be able to source these materials very easily from local hardware shops or may find them in your garage only.
So, let’s get started.
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Step 1: Nut & Bolt
Step 1 : Take the bolt and insert the nut.
Use a wrench to tighten it completely to the Bolt’s Head. The purpose of adding a nut here is to ensure the sturdiness of the arrangement as it would offer a larger area as compared to bolt’s head.
Step 2: Getting Together the Washers
Step 2 : Now insert a metallic washer, followed by a plastic washer. The metallic washer acts as a locking washer here. The plastic washer is used to reduce vibrations.
Step 3: Insert the Blade
Step 3 : Now, insert the blade into it.
Make sure that all the components are secured properly.
Step 4: Almost Done !!
Step 4 : Now put another plastic washer, followed by the second nut. Use wrench to tighten the nut.
Step 5: Time to Cut
Step 5 : Use this assembly as a modified ‘(drill) bit’ and put it as usual in the chuck.
Step 6 :Get on your safety glasses, power on the drill and start cutting.
A word of caution, due to repeated operation the assembly may get loose.Keep a wrench handy to fix it by tightening the bolts.
Step 6: Further Improvements
Couple of things can be further improved :
1. The metallic washer can also be added before second nut. That should make the arrangement more stable and balanced.
2. The half threaded bolt can be used which would give a better grip when inserted in Drill's chuck.