IoT - 6x I/Os & DHT Sensor on Arduino Nano Using MQTT

Foreword

IoT has made easy the machine-to-machine communication. Most of the devices use wireless connection (such as Wifi, Lora, etc.). In house, the level of radio-frequency emission is continuously increasing and occupants are living within an electro-smog. My concern is to keep this level as lower as possible and use as much as possible wired connection BUT without giving up with the IoT benefits.

Description

The purpose of this project is to make available a "generic" MQTT device :

  • —Supports DHT sensor for humidity and temperature

  • —Provides 6 analog inputs (0-5V over 10-bit [0-1023] * )

  • —Provides 6 digital outputs (+5V)

  • —Static IP with gateway, DNS and network mask

  • —LED blinks when publishing data

  • —LED steady when network is disconnected

  • —SEND Button to force publishing (and disable network at startup)

* The analog inputs have the internal pull-up enabled. These internal 20K resistors pull-up the inputs to 5V.

Application example :

This module could be used to control heating in different rooms. Analog inputs will be connected to Thermistors (NTC) as temperature sensors and outputs to water solenoid valves or electrical heating elements using relays.

Miscellaneous:

For reading temperature, you just have to connect 20K Thermistors between inputs and GND. For reading a position, replace the Thermistor by a potentiometer. Your external component and the Arduino internal 20K pull-up resistor built a voltage divider bridge. When both resistanced are equals, read value for the corresponding input equals 512.

When using a Thermistors, you may want to linearize the sensor response around the ambient temperature (25°C) by adding of a parallel resistor to the NTC (browse the Internet for tutos).

Supplies:

The Bill Of material is about 8 €.

  • Amazon-TOOGOO / Ref. B00QLOSFDS / Arduino Nano V3.0 AVR ATmega328 (2.99€)
  • Amazon-BeautyToday /B07M78KLST /Moligh doll ENC28J60 Ethernet module for Nano 3 (3.65€)
  • Amazon-Toogoo/ 021430 -B00LO2U134 / LED 5mm (0.0129€)
  • Amazon- Semoic /B07Q3TDYM4 / Push button red (0,25 €)
  • Amazon-MachinYesell / B07NSZRHJ7 /Arduino Nano 32 extension module (0.99 €)

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Step 1: Building the Device

HARDWARE:

Wire the components has shown on the schematic.

NOTE: The Relay, "Force mode" button and 20K Thermistor on the schematic are optional and only shown as an example.

      D2 - DHT sensor data bus
      D3 - LED: stills on disconnected network and blinks on message sending
      A0 - BUTTON: long press at startup to disable network / press to force message sending

      D10- CS   for SPI
      D11- MOSI for SPI
      D12- MISO for SPI
      D13- SCK  for SPI

.

SOFTWARE:

—Connect the DHT-MQTT module USB port to a PC and launch a terminal such as "Termite" using the 115200 baud rate.

Flashing the code into the Arduino Nano.

There are two versions of the Firmware : one with the bootloader and one without.

In order to enable and have the watchdog running correctly, you must flash the Optiboot bootloader into your Arduino Nano. The Atmega328p bootloader (usually available with the chinese Arduini Nano devices) does not handle correctly the watchdog and crash.

NOTE : For flashing a new bootloader, browse the Internet. there are plenty of website explaining how to proceed. You will need a second Arduino for this and connect the device to be flashed using the SPI wiring (ISP).

IMPORTANT : To configure the firmware with the correct IP address and other parameters, use a console (Arduino IDE or Termite) and keep depressed the SEND button during power-up until the serial connection display "CONFIG Mode" instead of "MQTT mode". This disable the network and avoid the firmware to hang while trying to connect to a wrong server. When the broker ( MQTT server) is outside your LAN, don't forget to set the DNS (e.g. your F.A.I. DNS) and the Gateway (your box or router) IPs.

SERIAL COMMANDS:
================
Configure the baudrate at 115 200 Bauds and the suffix to LF for sending command.

?  			Show help
DHT=xx,yy  		DHT sensor model. xx: 11,21, 22 and yy: delay in secs

WDG=[ON or OFF]  	Enable/disable watchdog (8secs delay)

MAC=HH:HH:HH:HH:HH:HH   Set MAC address (Hexa)
IP =xxx.xxx.xxx.xxx  	Set IP address
DNS=xxx.xxx.xxx.xxx  	Set IP address
GWY=xxx.xxx.xxx.xxx  	Set IP address
MSK=xxx.xxx.xxx.xxx  	Set IP address
SVR=xxx.xxx.xxx.xxx  	Set MQTT server/broker IP

CID=client  		Set client ID (5 chars max) default is DHT01
USR=name		Set user name (8 chars max) default is user
PWD=password  		Set password (8 chars max) default is pass
DLY=xxxxx  		Set Publish delay in secs

OPTIONS  		Show parameters values
SAVE  			Save parameters into EEPROM
MEMORY  		Show free memory
VERSION  		Show firmware version
Keep button depressed during startup to disable network and ease configuration through USB.

Applications:

This device can be added to your existing home automation by creating a MQTT device input or into a Node-RED dashboard. The topic is made of the CID (default value is DHT01) followed by the I/O in the list below. Therefore, the DHT temperature message can be read using the topic DHT01/TEMP and the output n°0 activated using DHT01/OUT0=(0 or 1).

Press the SEND button to force publishing. Publishing occurs every DLY seconds.

MESSAGE DESCRIPTION
------------------------------------------
    Published Output data (Measures/Button):
      INA0:  Analog on A1 (input 0-5V)
      INA1:  Analog on A2
      INA2:  Analog on A3
      INA3:  Analog on A4
      INA4:  Analog on A5
      INA5:  Analog on A6
      TEMP:  Temperature (with DHT)
      HUMD:  Humidity (with DHT)

    Subscribed Input data (Relays/LEDs):
      OUT0:   Relay #0 (on D4)  (values: 0/5V, I<40mA)
      OUT1:   Relay #1 (on D5)
      OUT2:   Relay #2 (on D6)
      OUT3:   Relay #3 (on D7)
      OUT4:   Relay #4 (on D8)
      OUT5:   Relay #5 (on D9)

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