Iron Man Helmet Without the Face

In this build we will assemble from start to finish a Iron Man helmet, the face mask will be a build for another day

Step 1: Step 1

Find something that already fits your kids head

Step 2: Step 2

Wrap the mold in paper and tape the sucker with masking tape

Step 3: Step 3

Draw your design on the molded form

Step 4: Step 4

you only need half the form if you have mired sides

Step 5: Step 5

cut out your shapes, you want them flat so dont be afraid to cut some slits in the sides to allow them to flatten out

Step 6: Step 6

trace the new pattern, flip the pattern over for the opposite side

Step 7: Step 7

I was making 2 helmets so I had a few parts to trace out.

Step 8: Step 8

Glue your parts together I use XL-8 over barge

Step 9: Step 9

If you did everything correct then it will fit over your original shape.

Step 10: Step 10

and we have some Iron Man helmets..... use a dremel tool to sand out the rough spots :)

Step 11: Step 11

Other fun things you can build in a day with foam from harbor freight.