In this build we will assemble from start to finish a Iron Man helmet, the face mask will be a build for another day
Step 1: Step 1
Find something that already fits your kids head
Step 2: Step 2
Wrap the mold in paper and tape the sucker with masking tape
Step 3: Step 3
Draw your design on the molded form
Step 4: Step 4
you only need half the form if you have mired sides
Step 5: Step 5
cut out your shapes, you want them flat so dont be afraid to cut some slits in the sides to allow them to flatten out
Step 6: Step 6
trace the new pattern, flip the pattern over for the opposite side
Step 7: Step 7
I was making 2 helmets so I had a few parts to trace out.
Step 8: Step 8
Glue your parts together I use XL-8 over barge
Step 9: Step 9
If you did everything correct then it will fit over your original shape.
Step 10: Step 10
and we have some Iron Man helmets..... use a dremel tool to sand out the rough spots :)
Step 11: Step 11
Other fun things you can build in a day with foam from harbor freight.