I need a couple of dowels for upcoming projects that can't be bought off the shelf. I want them to match the species of wood that I'm working with.
In this instructable, I'll show you how I made a dowel from square stock with hand tools.
What you'll need:
- Handplane or Block Plane (or both)
You'll probably need some way of holding your work, unless you want to just go for it freehand. You can get creative, or you can build a cradle like I have. I talk more about the cradle I built in another instructable I wrote.
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Step 1: Prepare Your Stock
I need a 1" dowel, so I bought some 1/2" x 2" x 24" stock from the craft board section at the big box store. I cut two pieces at the length I needed and glued them together face to face. This gave me a piece that measured 1" x 1 1/2" (because what they call 2" at the store actually measures 1 1/2" wide).
Once the glue dried, I ripped the 1 1/2" width down to 1". This gave me a length of stock measuring 1" x 1".
Step 2: Layout the Ends
Using a compass, I draw a circle on each end of the stock. In this case I set the compass to 1/2". This will be my guide as I'm planing.
Step 3: Rough Out the Shape
I started out with a block plane to knock down all the corners, then I switched to the handplane. The goal here is to plane the square edges down to the circle drawn on the ends. After this, the stock should be octagonal. From here, just keep planing all the "corners" until they're gone.
You could do this with either (or both) planes. A spokeshave is perfect for this purpose, but handplanes work well also. This is a good exercise for both handplane control and reading grain.
Step 4: Sand to Finish
Once I've planed off all I can, I'll switch to sandpaper and sand it until I'm satisfied.
It's much more fun to just make something like this rather than having to go to the store. Give it a try sometime, it's a lot easier than you might think!