Mask Masks





Introduction: Mask Masks

About: Hello! I love sharing my passion for making useful things from refuse! If you like my stuff follow me on Instructables and check out my website at!

In honor of swine flu season, here is a project for all those face masks!

Usually I am pretty good at planning for Halloween, it being my favorite holiday, but on occasion I have to throw something together last minute. This was the case last year when I took an extra face-mask  I had hanging around to make a quick costume! By re-using things around the house this project is cheap and easy on the environment. The skill level required is low, ranging from kindergartner with marker to amateur seamstress/tailor and the final product is a cute and comfortable Halloween mask.

Step 1: Gather Materials

Face-mask: you can use anything from the nicer cotton ones people wear all over Asia to the ones used in hospitals or even the paper-like ones used in construction and painting.

Eye-mask: The ones for traveling are the kind I have in mind - there always seems to be one somewhere in the back of a cupboard that came from some international flight's complimentary toiletry bag.

Permanent markers are ideal if you plan on drawing, but all I had to use was the cheapest quality water-soluble kind, and my mask still came out all right. No matter what there will probably be a little bit of bleeding around the edges, so don't try to draw anything too detailed.

Material Scraps of any kind will work, depending on what you want to make. Nylon is especially useful for eye-masks

Step 2: Drawn Face Mask

Drawing: For this part I suggest looking at pictures of whatever it is you want to be for Halloween before drawing it and then practice a few times on paper.

Example Dog Face-mask:
I took a black face-mask that was laying around and flipped it over to make a white surface for this one. A cheaper, disposable paper mask would probably work better with markers than my cloth one did, but cloth is what I had. Next I looked at pictures of dog snouts online and practiced drawing them until I got a desirable picture to put on the mask. Afterward I used my ridiculously bleeding markers to draw my pattern on the fabric. Because the markers bled, it gave the mask a fuzzy look, which is actually appropriate for a dog's face, but the teeth didn't come out very well. In order to make the fang's more pronounced, I went over them with white out, which seemed to do the trick.

Step 3: Drawn Eye-Mask

If you can find a light-colored eye-mask, coloring it can be a simple way to attend a low-budget masquerade.  Like I did with the dog face-mask, I went online and looked at pictures of dog eyes - not too difficult, they eyes look a lot like ours! Next I drew them on and then I cut out they eye part. I then colored the eye-mask to better match my dog face-mask.

The eye-mask pictured below isn't as interesting as it could be because I made it to match the dog face-mask. If you don't have a face-mask to match it with you could come up with something much more creative,  especially if you are handy with a marker.

Step 4: Sewn Face-Mask

Sewing: After you figure out what kind of mask you want, i.e. shark's mouth, look around for scrap material in the colors you need.For the shark's face I used a black face mask, an old white t-shirt and an old grey t-shirt. It doesn't take much!

Once you gather the right colors you just need to cut them in the shapes you want, layer them in the correct order and sew them on to the mask. If you are working with felt-like material you might even be able to use a hot glue gun, which would be especially useful for detailed areas like teeth. **If you use glue make sure it is clear colored and try it out on some of the scraps to make sure it holds before using it on your mask!

Example Shark Face-mask:
For the shark's face I cut the t-shirt into two strips that matched the length of my face-mask, then I cut jagged little notches along the length of one side of each of the two strips. Then I pinned the teeth onto the black face-mask.

Next I cut a piece of grey material to match the shape of the entire face-mask, adding a 1/4 inch extra space along the edges. I cut this piece in half to form the upper and lower jaws and placed the grey material over the mask.  As I removed the pins holding the teeth in place, I folded and pinned the grey material along the edges and around the teeth, making sure plenty of the teeth were showing. Sew along all of the edges and your mask is complete!

Step 5: Sewn Eye-Mask

By far the trickiest part of the ensemble, the sewn eye-mask requires lots of pinning and patience at the sewing machine.

First I lined up all of my materials, including a gray piece of fabric, a piece of black nylons and the eye-mask, and cut them leaving about half an inch around the edges of the eye-mask.

Once I had all the material properly sized, I figured out where the eye holes should go by putting the mask on, feeling where the center of my eyes were and marking those two spots. I then drew circles around those marks (if you want round circles I suggest finding something round to trace) and cut the material within the circles out of the eye-mask. After cutting out the eye holes I placed the face mask flat over the gray material and traced the outlines of the holes and cut a cross shape into the circles of the gray material.

***Cut your outer eye-hole a little smaller than the one in the eye mask because the outer material will stretch to make a bigger opening when you are sewing.***

Lining up the three layers and pinning them together is both important and tricky. It is easiest to sew the nylon into place before you pin the outer material on. With the nylon material already sewn in-between, try to make sure your outer eye holes match up with the eye holes of the eye-mask by feel. Next I tucked the edges under and pinned all the layers together. After securely pinning around all of the edges I sewed the border with about 1/2 inch away from the edge.

Hopefully your eye holes line up at least somewhat, mine weren't perfect, but it wasn't too big of a deal. Regardless, I pinned each of the four flaps of the gray eye hole under the gray fabric to make the outter eye holes. Take special care when sewing the eye holes to get really close the edge of the gray material, but not to miss it.

This is where I stopped to complete my shark/monster costume, but I would encourage people to add whatever else to their mask as they see fit!



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    44 Discussions

    everyone, PLEASE remember to remove your mask BEFORE you enter a bank. Just saying.. Safety first!

    This is do really right.

    everyone, PLEASE remember to remove your mask BEFORE you enter a bank.

    Just saying.. Safety first!

    Where did you get the the face mask from that you used on the sack man looking one? Im a 15 year old kid who was never taught to sew and I tried making one but cant. Hah, So it would just be easier to buy one. I'm just hot gluing it.

    2 replies

    This is 4 years too late, but not for new users. You can buy fabric
    glue or use fabric glue strips, (fusable?) put it between 2 fabrics and
    iron it , done.

    Hot glue should work just fine on a paper face mask used in construction or one of those medical ones. You can pick up the paper kind at any hardware store. Good luck!

    The hoodie one looks like sackboy from little big planet :D

    That tooth'd hoodie reminds me of the description of the Innsmouth look from the HP Lovecraft tale. Looks great!

    THANKS SO MUCH MAN!!! i just finished my mask a couple mnutes ago, it took about 3 hours, and it turned out AWESOME!. great instructable man. i use one of the masks that doctors use, and just put black material over it. for the eyes, i used some old gym shorts, and for the rest of the materials, i just used shirts. i used hot glue for everything. THANKS A BUNCH!!!!!!!!!!!!


    hey guys thanks for the great ideas
    I couldn't find a sleeping mask so I used an old clarinet cleaner and a some felt, some hot glue, a hat i had and some sharpies. Its not done.

    It's pretty clear. I'm going to try to make this before Halloween.(HA like thats going to happen)

    The mouth component of the shark monster sorta looks bigger when you're wearing it; are you wearing anything else under there to support it and make it puff out like that? Like a surgical mask or something?

    1 reply

    No, I just have a really big nose. That and the pointy ends of the teeth are not attached to the black background, so they stick out a little.

    Hi, I'm really interested in trying to make your shark mask! However I'm not sure where to get a cloth mask like that; I can't seem to find any.

    Any suggestions? Is it possible to make one (though I think buying one would be easier than getting the elastic string part...)?

    1 reply

    You could also use a mask used for construction or for in the hospitals, you know the throw-away kind. They would still be sturdy enough to sew fabric to.

    Otherwise you could just make the mask and find some kind of thin elastic band to use for the ear strings. It might actually be easier to find black material instead of sewing on top of the mask material, you could also size it to your face better. It shouldn't be too tricky.

    Where did you get the masks? I'm poking around online, can't find a decent black one like you have there. Can you recommend somewhere?

    2 replies

    That's a tricky one. I live in China right now and that is the most common face mask on the market. If you can't find one like that I suggest just covering whatever mask you have with some black material, perhaps an old t-shirt or something. Just cut it out in the same shape, fold it over the edges and run the machine around the edges.

    Thanks! I'll keep looking, eventually I'll find/make something that will work. This is going to by my winter face mask, for when it gets really cold. Thanks for the instructable!

     Just face mask: Cute.
    Just eye mask: Unsettling.
    Face mask with eye mask: Straddling the line between cute and terrifying. 
    Love this.