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Step 1: Print PDF Template, Trace & Cut 'cardboard'
download PDF from my blog: http://dali-lomo.blogspot.com/2015/07/mortal-kombat-saibotsub-zero-mask-diy.html
this template included Saibot & SubZero design, i'm making SubZero in this project, but you need to scale is manually.
material: mounting board http://dali-lomo.blogspot.com/p/items.html#mountingboard
or you can buy ready to print here https://www.etsy.com/listing/575046219
Step 2: Glue Cardboard & Seal Edges
Connect pieces with hot glue accordingly.
Seal edges with thick wall paint (alternative: wall crack sealer or wood filler)
watch video: https://youtu.be/bA_xAzEqu5w
Step 3: Mesh
i used plastic mesh filter here, you can use any type of mesh, double the mesh if the mesh you have is not thick enough.
Step 4: Paint
Masking tapes & some Black, Blue paint. Done! :)