Overhead Garage Bicycle Storage System

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Introduction: Overhead Garage Bicycle Storage System

About: I'm a High School Technology teacher with Creativitis, a disease that doesn't let my brain sleep. I spend my days trying to infect my student's minds with a desire to learn. I lead by example and hope that my …

I've been collecting and restoring 70's banana seat bicycle for many years now. I've always wanted a great space where I could enjoy building my bikes. When I started renovating my garage, I knew that my growing collection of bicycles would need to be stored in a way to maximize my work space. As the renovations progressed, my bicycles started moving home from their temporary storage at work. Where are they going to go?? The ceiling of course! I spent quite a bit of time researching bicycle storage systems. Some are good, and and some are not so good. The good ones are really expensive and most are designed to hold four bicycles. I was looking to get as many on the ceiling as possible.

Step 1: Materials and Design

My design is based on some existing models. I think my final design is higher quality and ended up being much cheaper. I designed my system using Unistrut metal channels. These were purchased in ten foot lengths from Lowes here in Canada for just over $20 each. I needed two lengths for the main ceiling tracks, and each additional length was cut in half to allow for two bike hangers.

You can buy the rollers that slide in these channels, but they are quite pricey at around $20 a piece. In order to hang one bicycle I needed 4 rollers. This put me over $100 per bike. This was getting expensive. Instead, I designed the body of the rollers to be 3d printed. To complete the roller assemblies, all I needed to buy was 5/16" nuts, bolts, and washers, and some 5/16" steel rod for the bearing axles. Oh, and some bearings. My first test run used some old roller blade bearings. I then ordered a box of 200 bearings on ebay for $20. I scoured the internet for the best deal on the Park bicycle hangers. I managed to get them for just under $4 a piece.

I went through a few design changes to get the best clearance for the roller assemblies, and then I put the printer to work. The printing, as many of you know is quite time consuming. I simply printed a couple sets each night and brought home my bikes in pairs to hang on the ceiling.

I have attached the STL files for each trolley to this step so that anyone can print the designs. You'll just need to buy the appropriate hardware that is outline in the next step.

Step 2: Assembly

Putting the roller assemblies together was pretty straight forward. I installed the two main tracks on the ceiling using #12 screws. Make sure your screwing into your rafters. I initially used some lag screws, but I was running into clearance issues with the roller assemblies.

To assemble the trolley that hangs in the main track you'll need:

  • 4 - bearings
  • 2 - bearing axles - 5/16" diameter rod x 1.45" length
  • 2 - 2-1/2" x 5/16" carriage bolts
  • 2 - flat 3/8" washers large enough to cover holes in the unistrut
  • 1 - 5/16" washer
  • 3 - 5/16" nuts

To assemble the single bearing trolley for the bike track you'll need:

  • 2 - bearings
  • 2 - axles
  • 1 - park bicycle hook that comes with 2 nuts
  • 1 - flat 5/16" washer

The bearings are standard roller blade or skateboard bearings. I bought these bearings from ebay.

The system is designed to allow bikes to slide side to side in the main track, but also back and forth in their own track. This allows me to offset the seats, handlebars, and pedals of many different bikes. After hanging the first few bikes successfully, I continued to print and build more hangers. My bikes were happily coming home.

Step 3: All Hung Up....

I want to share a few progress pics of my work space coming together. It was a heck of a lot of work, and could be an entirely different instructable entitled, 'How to make a bicycle workshop in your garage'. I'll save that one for a later date. My final design exceeded expectation as I managed to hang 16 bikes along the 10' track. For easier access for hanging and removing bikes, I think the ideal number is probably 12. This gives you space to slide bikes side to side and get a bike out that is in the middle of the rack. The location of my rolling ladder actually makes it quite easy to hang a bike. You simply pull the hook toward you to hand the front wheel. The whole bike will then slide along its own track allowing you to hang the second wheel. All of this can be done from the same position on the ladder. Removing a bike is just as easy. Take the first wheel off, and the bike will naturally slide towards you to allow for the removal of the second wheel.

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    21 Discussions

    0
    mindy.nielson
    mindy.nielson

    Question 5 months ago on Step 1

    This is a great design and exactly what I have been looking for in my garage. I only have a couple bikes, but I love the idea of "sliding" them around to access other things. I've worked with this strut before, so I was looking for the trolleys but the park hook screw is too big for the trolley hole. I could probably enlarge it, but that seems time consuming. I love your 3D designs, but know nothing about 3D printing. You must own one? Any idea where I could get them printed? Is there a particular material I should use? Any input would be MOST appreciated. Again, kudos to a genius design!

    0
    spatial guy
    spatial guy

    1 year ago

    PS - you should think seriously about making and selling these. They have so many applications other than hanging bikes. You can have different hooks, loops, pulleys, clamps etc and track extensions as accessories to a basic ‘pack’ etc etc.
    Buy a sole trader business name and start and eBay store, advertise in some magazines like cycling and tool magazines, approach your local hardware and bike shops.

    1
    spatial guy
    spatial guy

    1 year ago

    Its about to become an overhead cable management the length of my shed for an air line, electricity cable and lighting that I can position over whatever job I’m working on.
    Do the hooks slide really freely?
    Commercial ones are overkill for me and cost an arm and a leg!!
    Excellent idea - Thank you so much - seriously!

    0
    MillerI
    MillerI

    1 year ago

    I don't need the rack as I have and need only one bike. What brought me in was the picture of the banana seats and sissy bars. What a blast from the past!

    0
    sqlwizard
    sqlwizard

    Reply 1 year ago

    Ditto! I saw those bike and it immediately transported me back to my childhood

    0
    hugheswho
    hugheswho

    1 year ago

    Excellent job! If I build this, I have more space to buy more bikes!

    0
    MRM1
    MRM1

    1 year ago

    Great design. I'm curious about the bearing axles. Do the bearings just pressure fit on to them?

    0
    Mr. Noack
    Mr. Noack

    Reply 1 year ago

    The bearings just slide on to the axles. It's not a tight fit at all, but it doesn't need to be since they cannot come out when the trolley fits inside the unistrut.

    1
    Wolfgang_Haney
    Wolfgang_Haney

    1 year ago

    Genius design! I bet you could also adapt it to hang other things like maybe attach pulleys instead of the hooks so that you could also hang kayaks.

    0
    Oldbear
    Oldbear

    1 year ago

    Nice work, but I'm stealing your mezzanine ladder idea... and I wish I had just a few of those bikes. I hunted for the old shifters when I built my chopper. Had to go with a NOS thumb shifter.

    0
    Mr. Noack
    Mr. Noack

    Reply 1 year ago

    Yeah, the ladder is great. It only cost me $100 too. Had to do a few modifications, but it really works well.

    1
    davenm2
    davenm2

    1 year ago on Step 3

    Great job. Live this idea. Bikes in my garage are a continuous problem.

    0
    chrisg392
    chrisg392

    Question 1 year ago on Introduction

    Can you share your print file for the trolleys?

    0
    Mr. Noack
    Mr. Noack

    Answer 1 year ago

    I wrote the instructable and then added the files and some other edits that are not showing up. When I click to edit the steps, I can see the changes there, but they are not updating in my instructable. If you give me your email, I can send them to you directly while I try to resolve the issues I'm having.

    0
    SCHLEPIC
    SCHLEPIC

    1 year ago

    Well done! Bike storage seems to be a never ending problem for bike enthusiasts, but you are on to something great here. I guess I just need to blow the roof off my garage and raise the ceiling!

    0
    GraemeC18
    GraemeC18

    1 year ago on Introduction

    Wow. In South Africa those were called Choppers. A huge cult following exists... Probably the old kids looking for their childhood toys.
    Ingenious hanging soliton too.
    I have motorbikes... Think of something?
    G

    0
    Mr. Noack
    Mr. Noack

    Reply 1 year ago

    Yes, the Raleigh chopper is hugely popular worldwide, along with many other brands. I'm not sure I can accommodate the weight of a motorcycle with any of my ideas at this time. Maybe trade them for bicycles?? Thanks for your comment.

    1
    SylvanB
    SylvanB

    1 year ago

    Very nice! Great use of strut, and good job replacing heavy duty and $$ rollers with something more suitable.