Keeping your condiments corralled at a cookout is a central concern. This condiment contraption has been around for ages, and here's a new take on this classic design.
This intermediate woodworking project is a great way to get into Summer, and have an awesome retro project that your friends will envy the next time you fire up the grill.
Download the PDF template, or use my CAD drawing to make your own!
Step 1: Supplies
Step 2: Design
Starting with a full size table top rectangle in CAD, I scaled it down match the sizing of the condiment container diameter. For the bottles I used:
- spice shaker diameter = 1.5" (38mm)
- condiment diameter = 2.5" (64mm)
Once I had the table top configuration I drafted up the picnic table legs, seat supports, seats, and condiment rack. I then arranged them in a flat-pack configuration which could be printed.
PDF template and CAD drawing
Step 3: Print Template
Print out the picnic table condiment holder template on a 11" x 17" (A3) sheet of copier paper. the template down't fit the entire page, so trim the excess white space from the template ends with scissors.
Step 4: Spray and Stick to Wood
With a spray adhesive stick the template to your 1/4" thick project board.
For this project I used a poplar project board I sanded to a medium-fine finish and was relatively free from warping. The template was cut out on a bandsaw
Step 5: Cut Pieces
Cut the pieces from the template with a bandsaw, if you don't have one use a coping or other thin blade saw. The cuts should be reasonably straight, but any deflection or rough edges can be sanded later.
You should have: one table top, 4 legs, 2 truss sections, 2 seat supports, 2 seats, 1 bottle shelf, and 1 salt + pepper shelf.
Step 6: Sand Edges
Use sandpaper to refine any rough edges from cutting.
Step 7: Tabletop Openings
Using a hole saw sized to match the condiment bottles and seasoning shakers, the tabletop was clamped down and the openings were drilled. If you can't find an exact match to the diameter of the bottles you have go for the closest size larger. Check with your actual bottle and shaker diameters to ensure your table openings are the correct size.
Use sandpaper to remove any rough edges.
Step 8: Glue Table Together
Time to assemble the pieces. Building this mini version of a picnic table is a lot like building a full size table. I started by attaching the legs to the trusses, leaving them clamped for a few hours until the glue dried.
The truss and leg assembly was then glued to the underside of the table. Again, clamps were used to hold the pieces together until the glue had dried.
While portions of the table were drying the salt + pepper shelf can be glued perpendicular to the middle of the bottle shelf.
The seat supports were glued on next, using more clamps. Lastly, the bottle shelf was glued to the seat support and the seats were glued to the ends of the seat supports.
Step 9: Napkin Holder (optional)
I wanted a napkin holder on my picnic table, because I'm sometimes messy when I eat.
The napkin holder is attached to the outside of the table on the legs and is made from 3mm stiff wire I found at the hardware store. I measured the distance between the legs where they intersected the seat support and drilled an opening to match the diameter of the wire.
Using the measurement taken, I bent the wire into 3 right angles using pliers. The wire was trimmed to length and small feet were bend into each end of the wire to insert into the table sides.
Push the wire feet into the table legs to complete the napkin holder.
Step 10: Finish Wood
To seal and protect my picnic table I used Danish Oil, a rub on finish that offers a matte and durable finish. Wearing protective gloves, and in a well ventilated area, the oil was rubbed onto the picnic table with a rag and allowed to soak into the wood. Excess oil was wiped clean.
Step 11: Flame On
Load up your cookout condiments and let the good times roll!