Introduction: Plywood Dollhouse
This project is a small dollhouse made of Birch Plywood.
( 560 x 350 x 400 mm)
I got inspiration from nordic furniture and decided to design this simple wooden toy that can fit anywhere without taking lots of space.
I used one third of a full sheet of plywood (18 x 2500 x 1250 mm) that i had from a previous project.
I hope you enjoy and make one too!
Step 1: Materials and Tools
1 - Birch Plywood or other kind!
2 - Masking Tape
3 - Dowels (8 x 40 mm, to cover screw holes)
4 - Wood Glue
5 - Wax finish
6 - Papper Templates
7 - Spray Glue
8 - 1 x Big Dowel (25 x 350 mm)
9 - Sandpapper (180 and 250)
10 - Wood screws
11 - PowerDrill
12 - Drill bit for wood (same diameter as the dowels)
13 - Hinge bit (25 mm diameter)
14 - Clamps
15 - Jig Saw
16 - Circular Saw
17 - Chisel
18 - Orbital sander (optional but makes the task of sanding faster)
Step 2: Cut the Templates
Next step, cuts!
1 -Print the templates of the diferent parts in A2 format sheets (420 x 594 mm)
2 - Stick the templates to the plywood using spray glue!
3 - Use masking tape everywhere to prevent tearout!
4 - Outside cuts - Use a circular saw or a hand saw .
5 - Inside cuts - Use a jig saw, to cut windows and doors.
In the end, you should have this list:
Side A ( 400 x 560 mm)
Side B ( 400 x 560 mm)
Side C ( 350 x 560)
Sides D ( 280 x 350 mm)
Big dowel (25 x 350 mm)
Step 3: Dry Fit and Holes
You are done with the cuts!
1 - I marked the location of the holes on the template and you just need to follow that.
2 - Use the power drill to make all the holes!
3 - Don´t forget to use masking tape to avoid tearout.
5 - On top of Side A and B, you should use the hinge drill bit with the same diameter of the Big Dowel and make a hole 10 mm deep!
6 - Dry fit the dollhouse and make sure that you don't have to fix any error before applying glue.
Step 4: Fixing Mistakes
My list of mistakes, can be usefull for you:
- I used too much spray glue in the papper templates, so it took lots of sanding to remove all the glue.
- I had to fix some cuts after dry fitting the dollhouse
- Although i was using masking tape in my cuts, i have some tearout in the windows and doors. So i decided that the best solution would be to apply a wood filler.
Step 5: Glue and Assembly
After dry fiitting and fixing important mistakes....
1 - Apply glue in both sides
2 - Screw everything and use some clamps to keep it in place.
3 - Don't forget to clean the glue with a wet rag.
4 - Let it dry for few hours!
5 - Cover the screw heads with wood plugs
6 - Cut the plugs using a hand saw and the chisel for the final details.
Step 6: Sanding and Round Edges
This task is going to take a while....turn on some music and be patient! Try to sand every single edge until it looks soft and rounded!
First - Use 150/180 grid sandpapper to make the sides rounded and take some imperfections.
Last - Finish with 220 grid sandpapper to make it soft and ready for the finish.
Step 7: Finish
Because this is Birch Plywood i decided to use a Clear Wax finish. This is really easy to apply and takes 30 minutes to dry in between layers.
How to apply Wax Finish:
1 - Use a clean cotton rag
2 - Put some wax on the rag and apply the first layer evenly on the dollhouse.
3 - Wait 30 minutes and use sandpapper to correct any rughness.
4 - Apply the next layer of wax finish and you should be done!
5 - You may need just one more coat of wax to look perfect!
Step 8: Personalize and Play
I made this project as Dollhouse that could be personalized with stickers, paint,....really anything!
Mine is going to be a gift for my cousin's newborn daughter and could be a nice christmas gift to last generations!
Enjoy and Happy Holidays!
Runner Up in the
Wooden Toys Challenge 2016
Participated in the
First Time Authors Contest 2016
Participated in the
Homemade Gifts Contest 2016