Quilted Aluminum Backsplash

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So I bought a ‘82 Winnebago. It came with this ugly wallpaper and wood paneling. I’m going to attempt to live in this beast full time starting January 2018. Here’s one project of which I am most proud.

After doing some research for lightweight backsplash ideas I came across quilted stainless steel and I thought it looked retro yet modern. Then I discovered it would cost me $120 to do the tiny RV kitchen.

Here’s how I get the same effect from aluminum flashing.

Step 1: Tools & Materials

Here’s a list of the things you’ll need:

Carpenter Square
Tape measure
Tin Snips
A LARGE and long level (being used as a stencil not to level)
Screen Repair Tool (MUST be metal)
Hacksaw if you decide to use J threshold trim for a finished edge. Optional.

Materials:
Aluminum Flashing (not galvanized) - it comes in a 20” x 10’ roll on amazon for cheapest price.

Contact Cement (and brush or roller to apply it)

Aluminum J threshold (comes in 10ft at major hardware stores in the flooring department) - this is for a finished-edge look for the pieces not going behind other trim work. Optional.

Step 2: Cut to Fit

Unroll the flashing and cut the pieces to size. Be sure to notch out for windows and outlets as necessary. I decided to do each wall as a separate piece after handling the material; it’s flimsy.

Next: Dry fit each piece. The next step is tedious so you best not waste time on a piece that’s not going to fit.

Optional Trim: While I was dry fitting each piece, I cut and glued the J trim in place using the contact cement ( followed directions). The screws were there only to hold the trim in place as the glue dried.

Step 3: One Direction (Not a Fan)

So to get the etched lines perfectly square and also rotated use a carpenter square on the bottom edge of the aluminum. The hypotenuse of the tool is at 45 degrees. Lay your long level on that edge and try to line up the top the level to one of the corners of the aluminum.

Once the level is in place put pressure on it to keep it still as you roll the screen repair tool down one side. Put a moderate amount of pressure, but don’t make it a workout. You will notice two sides of the screen roller. I used the double edge (or concave) roller. I feel it gave me more control on the runs.

Once you rolled your first line, move the level over and use the first line as a guide for the second and roll your next line. DO NOT slide the level across the face of the sheet. You will scratch the surface and not be happy. Lift up the level and replace it in the next position.

Continue these steps until you have the entire sheet lined out in the same direction.

Step 4: Opposing Direction

Now it’s time to make squares. Flip your carpenter square over and line up your level in the opposite direction of the lines you previously rolled. Try to position the level so that your next lines make a complete square at the top or bottom of each piece, whichever you prefer. I chose the bottom because I’m 6’8” and I can’t see the top edge under the cabinets. This will make a more professionally finished look.

Keep it rolling just like you did in the previous step.

Step 5: Stick It!

You’re ready to install.

I followed the directions on the can of contact cement and painted both the wall and the backside of the flashing. Waited 5 minutes for both to get tacky and pressed it on. Use a towel instead of your fingers when pressing on the aluminum. The fingerprints are everywhere.

Step 6: Competed Look and Optional Trim

I’m very happy with the results. I spent $32.76 (I already had the contact cement).

Take a look at the J trim. The metal would have just ended at the end of the counter. The J trim slides right over the edge of the flashing hiding the ugly cut I made. It was super easy and took no time at all.

Metal Contest 2017

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Metal Contest 2017

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    24 Discussions

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    GrahamK5

    10 months ago

    That looks great! Simple but effective.
    How did you curve the J-section to go around the window's rounded corners accurately? (It looks to me as if that is what you have done, covering up the existing black rubber seal.)

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    dmacasaeGrahamK5

    Reply 9 months ago

    I saw what you did there... ("Simple but effective..." ) ... i'm not a directioner as you can plainly tell... lol

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    TexoradeGrahamK5

    Reply 10 months ago

    That is actually the window trim that came already installed. I just removed it before installing the backsplash and later replaced it.

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    clark5113

    10 months ago

    That's a lotta bang for the buck. I think these would make great looking door panels in an old hot rod. They would need a backer of some sort and possibly a heavier gauge to hold up to the wear and tear.

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    chefspenser

    10 months ago

    I like the look. Copper flashing might be more durable.

    Amazon= https://www.amazon.com/AMERIMAX-PRODUCTS-850678-20-Feet-Flashing/dp/B000LNNMGK/ref=sr_1_1?ie=UTF8&qid=1515107409&sr=8-1&keywords=copper+flashing+roll

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    rraazzchefspenser

    Reply 10 months ago

    Copper flashing would look nice (and not quite so industrial), but would likely cost more than stainless steel.

    Amazon sells a stainless steel flashing (

    https://www.amazon.com/York-Manufacturing-Resys304...

    for less that $50. However, it is a 2-mil sheet and would be prone to the same scratch /dent as the aluminum.

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    PowerOnE1

    10 months ago

    I really like the look of that aluminum and the pattern is so simple to do it in. I wonder if there are easy ways to make different types of patterns as well. I guess you could always just get a pattern and scroll around it just like with how you did the straight lines to make the diamond shapes.

    2 replies
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    rraazzPowerOnE1

    Reply 10 months ago

    You could always use a 30-60-90 draftsman's square. Use the 30- or 60-degree sides to make wider or narrower diamonds (horizontal or vertical rhombuses?).

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    TexoradePowerOnE1

    Reply 10 months ago

    You’re right. Now you have me curious.

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    printertest

    10 months ago

    I love the look of this and I need a backsplash in my home kitchen. Once it's up on the wall, how easy is it to add an unintended dent or other mark? If that can be done I'm the girl to do it. Hope you have a good time in your Winnebago. Been thinking I'd like to try that also.

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    Texoradeprintertest

    Reply 10 months ago

    Aluminum is pretty soft compared to Steel so I’d expect there to be some blemishes after not too long. I have only had it installed for a week or two and no issues yet. But I also haven’t used the kitchen area yet.

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    mikecroskrey

    10 months ago

    Wonderful job.
    6’8, you must bang your head a lot in that camper...... Thank you for the information, it’s pretty cool.

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    Texorademikecroskrey

    Reply 10 months ago

    I have lost the last few hairs I had left in this thing.

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    ccliffy

    10 months ago

    where can you find the 'Aluminum J threshold'? Cannot seem to find online

    Nice project!

    3 replies
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    Texoradeccliffy

    Reply 10 months ago

    Let me see what else it could be called

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    ZaneL10Texorade

    Reply 10 months ago

    j - track = Threshold Bar ...in flooring dept.

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    Texoradeccliffy

    Reply 10 months ago

    I found it in the door and window department at Lowe’s. It’s also called: J Channel, J Cap, J Track, and mirror edge trim.

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    bcrocker1

    10 months ago

    This is awesome. I'll definitely be using this to revamp my future food truck!

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    Dutchweaver07

    10 months ago

    Nicely done~! You are making your Winnebago look more like those swanky Airstreams! That quilted backsplash really lightened up that space too! Thanks for sharing!