There are two parts to this project, building the box and making the inlays. They can be built in parallel, but for the sake of clarity, I'll describe them in sequence.
Step 1: Cut Strips for the Candy Cane Stripes
Pick contrasting colors for the strips. I used Red Cedar, Oak, and Walnut.
The thickness of the stock will determine the maximum height of the bows. I had 3/4 inch stock, so I glued two boards together to make 1 1/2 inch thick boards.
To ensure the strips are all the same width, make a simple jig from a piece of scrap wood. Cut a notch at one end of the scrap wood where the Cedar and Oak will rest when sawing it.
Step 2: Glue the Stripes to Make a New Board
After the Oak and Cedar strips are cut, stack them in an alternating pattern and glue them together. Clamp them and let them dry overnight.
When it dries, square up the new board.
Step 3: Cut the Strips at 45 Degree Angles
To cut the stripes I cut 45-degree angles into a couple pieces of scrap wood and clamped them to my table saw sled just like you'd normally clamp a stop block in a table saw sled. Sit the striped board snuggly against that stop block and rip the board into pieces about 1-1/2 inches thick. If you want your inlay to be thicker or thinner you can adjust this cut accordingly.
Step 4: Cut Veneer Strips to Accentuate the Inlay
To accentuate the inlay, cut some veneer strips on the bandsaw. I used Walnut and Oak.
Glue and clamp the veneer to the sides of the candy cane striped boards.
When those dry, square up the new boards and cut the inlay on the band saw.
Step 5: Cut the Bows for the Top of the Box
To cut the ribbon, tape the template provided to the sides of the candy cane striped blocks, and use a scroll saw to cut them out. I made six ribbons and chose the four best ones.
Cut 45-degree angles on the ends of the ribbons where they'll touch.
Step 6: Cut the Sides and Top of the Box
This is a pretty basic box, cut 5 pieces of 1/2 inch boards to size. The bottom will be made from 1/4 inch oak plywood.
The dimensions of the box I made are
- 7-1/2 inches long
- 5-1/2 inches wide
- 4-1/2 inches tall
Adjust those to whatever size you want.
Cut a 1/4 inch rabbet in the bottoms of the 4 pieces that make up the sides.
Step 7: Assemble the Box
Use a large chamfer bit in your router to cut miters on the edges of the sides and top.
Glue the edges of the sides and tops and use tape to clamp them together.
Measure the exact size of the bottom, cut the oak plywood to size, and glue it in place.
Step 8: Cut Grooves for the Inlays
Use a trim router with a flush cut bit to cut notches for the inlay.
Step 9: Cut the Lid and Add Hinges
Use a table saw to cut the top of the box off. Don't cut completely through the top because it's easy to damage a corner of the edge after the top is free. Instead, cut about 90 percent of the way through the lid and finish it with a hand saw.
Attach the hinges.
Step 10: Glue the Inlays in Place and Finish the Box
Glue and clamp the inlays in place.
Glue the ribbons on top.
Finish the box with oil to make the contrasting wood colors stand out.
Second Prize in the
Homemade Gifts Contest 2017
D RyanM made it!