Intro: Scavenged Sign Marker Dispenser
The initial idea for this project is a mountable marker dispenser the secondary goal was to render its form entirely from one medium. The labor should take only two to three hours to complete, although the design stage can hinder its early completion. This dirty old sign will suffice as a found material/object; another option would be to get nice thin gauge sheet metal like copper. The finished container can be mounted in variety of ways, which use a wall or surface for its backing. The design works best with cylindrically shaped large disposable markers. Remember this project is more about offbeat aesthetics than perfect utilitarian functionality.
This concept can be redesigned to fit other types of disposable markers, if you have the original box they were packaged in, just dissect it, measure its dimensions and reconfigure them on to the sheet metal. The unique material such as a sign or scrap metal will vary in form, to know if a material can be used or not, take the total flattened dimensions of the marker box and see if there is enough square inch space on the metal.
Thin gauge metal sign or sheet metal
Two-Three boxes markers
Two thumb tacks
Two TÂ pins or nails
Two utility clamps or preferably vise grips
Metal straight edge (thick gauge)
Awl or screw
5/64 drill bit
Wrench (not the crescent type)
Model materials and planning tools
Scrap poster board (thin gauge)
Stainless steel ruler
X-acto or utility knife
Step 1: Model Construction
Before the start of any project, it is necessary to make a preliminary model. Any type of functional model will work for an easy project such as this. The model refines your design before the sign or precious metal is cut. Say you obtain a larger sign, just cut some poster board to fit its dimensions. Experiment with this, you may come up with a closed back freestanding model.
Step 2: Model Complete
So here's a model, from this a few changes were made. An addition of one eighth inch of extra space for the interior container length, allows the markers to drop in. The bottom of the dispenser was angled slightly so that the markers roll toward the slot.
measurements in inches
Marker length: 5 and 1/4th
Original marker box interior H: 1 and 1/2 W: 4 5/8thsÃÂ L: 5 1/4
Sign H: 12 W: 10
Step 3: Start Your Dispenser
3. Dissect your model and redraw the dimensions onto your piece of sheet metal. Use a ruler and pencil to mark lines. Label the lines to distinguish which ones are to be cut from the ones to bend
Step 4: Make a Few Preliminary Punctures
At the corners of where the cuts meet, drill tiny holes so that the cutting will be more accurate. To do this first make an indentation on the metal with an awl or screw and hammer.
Step 5: Start Cutting
Next cut along the lines with the tin snips. Be careful not to over cut into bend guide lines.
Step 6: Intricate Cuts
cut off that little bit so that the bottom flaps can be bent inward
Step 7: Bend the Metal
now bend those flaps in at 90 degree angles on both sides. Remember the bending line is ever so slightly angled so the markers roll toward the slot.
Step 8: Keep Bending
bend the other side in two places, then the final small bottom bend
Step 9: Finish It
bend those two slot doors open, or cut them off. Mount the dispenser with the t-pins at the top and thumb tacks at the bottom