Wooden Canoe Paddle Restoration

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Introduction: Wooden Canoe Paddle Restoration

About: I am a college student who loves to make things and share them. If you would like to support my projects, check out the help page on my website above for my Amazon Wish List and other ways to help. Thank-you!

My best friend's family has a pair of great canoes of which my friend and I take advantage often. However, the vintage paddles which accompany them have long ago worn into disrepair. Therefore, I repaired and refinished them. Hopefully my process can help guide you on your own wooden paddle repair.

Required Materials:

  • Old paddles
  • Wood glue
  • Wood filler
  • Sand paper
  • Wood stain (if desired)
  • Polyurethane
  • Screws and wood (to replace any missing pieces)
  • Hooks and string (to hang paddles during finishing)

Step 1: Replace Any Missing Pieces

One of the most obvious problems with the paddles was a missing chunk of a handle. To replace this, I cut the rough shape of the missing piece using a jig saw, and drilled countersunk holes in it to secure it. I sanded the area it needed to attach to flat, and then screwed the new piece to the paddle. I next carved and sanded the handle to its final shape. Finally, I removed the handle and added some wood glue to help hold it in place.

The images I have included are somewhat out of order, as I actually had to make the replacement handle twice to get it right. Though your paddles may not be missing handles, you can use methods similar to my own to repair any missing portions you do encounter.

Step 2: Sand and Fill Cracks

Next, I sanded the paddles to remove all of the remaining old finish and gain a good starting place to work.

Any cracks were filled with wood glue and then clamped closed to dry. Saw dust was used to remove excess glue, and wood filler was used to fill holes where the handle was repaired and other small gaps where cracks were repaired.

Step 3: Finish and Protect Wood

Finally, I hand sanded the paddles one last time to remove extra wood filler and glue, and to provide a good surface for finishing. To give them an older look, I used a couple coats of stain on the paddles. After this, I applied several coats of thick polyurethane (sanding lightly between coats for smoothness) to protect the paddles while in water.

Step 4: Enjoy the Paddles

The paddles are finished, and ready to provide numerous years of continued service. The printing on the paddles didn't come out quite as clear as I hoped, but I am otherwise pleased overall.

As a student, I do not always have the finance to fund projects. I love making and sharing things with the world, but sometimes supplies are expensive. There is by no means any pressure, but if you like my work and want to help show appreciation and offset the cost of some of my projects, I have an Amazon Wishlist where you can donate items or gift-cards. You also check out my complete list of ways to help at arwhitus.weebly.com/help.html.

Thanks!

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    2 Discussions

    Can you elaborate a bit on how you filled the cracks with glue and/or filler, and also how you used sawdust to remove excess glue? Thanks!

    1 more answer

    For filling wood, simply mix the spare sawdust from working on the paddle with polyurethane wood glue until you get a putty-like mixture. Push that mixture into spaces you need filled and use clamps to hold it in shape until the form holds. Before the glue drys, rubbing plain sawdust over squeeze-out glue will ball up and brush off the excess glue. After everything dries, any remaining glue/extra filler can be sanded off before finishing. Thanks for your interest!