Milling Device

Please comment or make an Instructable on how i can make a clamp-on mill attachment for the drill press below?

Topic by m5industriesinc 8 years ago  |  last reply 8 years ago

ball mill materials

I am making a ball mill it's a toss-up between glass barrel or a plastic barrel can somebody tell me what the static/spark risks are in both? I will be using ceramic media. thanks

Question by elmarchi 7 years ago  |  last reply 7 years ago

Ball Mill Help? Answered

I'm planing on constructing a ball mill out of pvc plumbing parts. So far I have two questions... ~I need some help with how to get a motor to use to drive it, that wouldn't require 'to much' wiring to set up. I was thinking about using a drill and mounting it some how. ~Second, I would like to know where I could get lead or other non-sparking media other than online. For example, I heard you could use lead fishing weights, if they sell this at a place like Dicks Sporting Goods could you please send me a product number? Thank You for your time

Question by muffin1 9 years ago  |  last reply 8 years ago

Milling PCBs with grbl?

Hi everyone. Ive just finished my little mill, and it works great, its ardunio based running grbl control software. I thought it would be cool to mill PCBs  so I downloaded fritzing, designed a PCB and Im now stuck, as I need something to output an NC Gcode to the mill. Fritzing can output a few different formats, pdf, svg, and grber. I have got Vcarve but it doesn’t like  fritzings pdfs, I can import grber file into grbl, but the scale is wrong and the trace looks like its full of errors. Can anyone recommend a PCB design package that is compatible with grbl?

Question by liquidhandwash 4 years ago  |  last reply 4 years ago

CNC mill Q's?

Papa is looking into getting a CNC machine for his business and asked me about what to get. I looked into it for a little while but really I have no clue what is going to be needed. We receive imprints (negatives) of people's feet in a floral-foam like substance and normally clean it up a little and pour a mix of plaster into it to get a positive mold, which needs intensive course and fine sanding in a sink, (as well as adding things like metatarsal pads and other custom things depending on the order) and from that point the ordered material is vacuum formed over and the rest of the insert is made. Because of the shape of the feet and added features, it seems like we could cut out the use of the heavy plaster entirely if we use a 3D scanner to scan in the molds and then mill them out with a very basic 3 axis CNC out of cheaper/more light material for the rest of the processing. The question is, what equipment will be needed? I see some of the cheap 3D scanners are really nothing more than glorified webcams and fancy software, while (guessing the much better) laser scanners are pretty $$$. So how can we scan these imprints into the computer as a 3D file? And what are some good cheap CNC machines that can do the main 3 axises and enough to do 6 to 10 molds at a time?

Question by -max- 2 years ago  |  last reply 2 years ago

How can I get more details(parts list) after : EASYBUILDCNCMILL: already im'ing the author, been 1 week , no response?

Need a detailed parts list. I do not mind paying for this service, if their is a charge, just do not know what I need to do,??

Question by ruawake 9 years ago  |  last reply 9 years ago

is a rock tumbler a ball mill?

I have a rock tumbler and i dont want to buy a ball mill if i dont have to

Question by panzuman 9 years ago  |  last reply 7 years ago

How do I make a hand driven flour mill? Answered

I thought it woud be fun to grow wheat next year and mill the flour myself. Any ideas?

Question by cooked1 9 years ago  |  last reply 8 years ago

can any body help me in the construction of a wind mill ? or can anybody help me to study abt the parts of wind mill ?

Can anybody help me to do a study abt the components of the wind mill ?

Question by mysolar 9 years ago  |  last reply 9 years ago

i am doing a project on power generation by using wind mill. so can u please tell me the components of the wind mill ?

I want to know the parts of wind mill and request you to guide me in the construction of the wind mill.

Question by mysolar 9 years ago  |  last reply 9 years ago

how to check the current requirements of 6 wire stepper motors?

I am building a cnc mill have 3 6 wire some stepper motors i bought from ebay. In the write up on the stepper motor controlers it says to adjust the current for the motors.  but it also says you need to determine the current requirements. Not sur haw to do this. A goggle of the part number gave me zero.

Question by colincolin30 9 years ago  |  last reply 9 years ago

I need some help hooking up my cnc?

Ok guys this is what I have. I bought a D&M4; machining center (mill) with stepper motors, I just got these from probotix 8.5amp Switching Power Supply100-240VAC 50-60Hz I do better with software than hardware and I have no Idea what to do next I'll upload as many photos as I can but It is a huge mess.

Question by SYMMETRY 9 years ago  |  last reply 9 years ago

i want to know how to make a modal on natural resource and their conservation?

I want to make a modal on natural resources and their conservation so please suggest me some ways how to make a modal on it

Question by shilpa vamanan 6 years ago  |  last reply 6 years ago

Bandsaw Mill for Lumber production

Factory made mills can cost 1000s of $. These mills can make great valuable lumber from what otherwise might be firewood. This one seems to be an adaptation of an existing bandsaw. Several videos show machines with car or trailer tires. Although I've used bandsaws, belt sanders etc quite a bit, how they track the blade or belt remains a bit of a mystery to me. How can such mills be made at home? I found an -ible for a _CHAIN_saw mill, but I'm thinking of a BANDsaw mill.

Topic by Toga_Dan 4 years ago  |  last reply 4 years ago

wind mill blade design?

Im currently building a windmill, and For the blade design I was thinking about going with something like this:  and I could use some help with figuring what the actual shape of the blades would have to be cut into, to fit onto the rim. thanks:D

Topic by jakem456 8 years ago  |  last reply 8 years ago

DIY Milled iPhone case? Answered

I am taking a class in automated manufacturing this year in school, and thus have to do a few projects requiring laser cutters/cnc mills. So I thought as kind of an extra project, it would be cool to make a case for my iphone 4. So the question: is it possible that I can mill myself an iphone case, probably out of wood (I prefer aluminum/stainless steel but that might just scratch the heck out of the phone), and if so, what type of wood should i use (I am clueless... not a carpenter :D ), any ways, any thoughts, or maybe someone has tried it before? Just though it would be a cool project if I could make it happen...

Question by astroboy907 6 years ago  |  last reply 6 years ago

how to make cnc milling?

Question by eddiearm 7 years ago  |  last reply 7 years ago

de-airing pug mill

Has anyone tried upgrading a non-de-airing pug mill to de-airing. I'm thinking about trying this but I'd like to benefit from others experience.

Topic by docweathers 5 years ago

ball mill media help!

I made a ball mill today. and i made some lead balls out of solder,but the solder contains flux. and i know that acids are not good to have in a ball mill because it can spontaneously ignite. so i was wondering if i could neutralize the acid with backing soda? or does it not matter that its there?

Topic by DELETED_DELETED_kruser495 10 years ago  |  last reply 8 years ago

Where to get a milling machine.

I have been trying to find a reasonably priced milling machine but also trying to find one that doesn't charge two times the price of the machine in shipping costs. I have been looking on Craigslist for the past six months and haven't seen anything. I am in Seattle, WA. Does anyone have any ideas of where I should look?

Topic by tranoxx 5 years ago  |  last reply 5 years ago

CNC Mill From a joystick.

Hey so iv got this slightly damages USB joystick sitting around my house and it struck me that it could possibly be fun to turn it into a little CNC rig. Figure since its already got usb control to some degree it would simplify things alittle. So what I was wondering was is there some complication that makes this a bad idea that I am not seeing. Thought I would ask before rip the thing apart.

Topic by freakintrees 5 years ago  |  last reply 5 years ago

limit breaking on the Mini Mill/ Lathe

This is a general discussion of limit-breaking for small tools

Topic by ikrase 10 years ago

cnc mill vs cnc router

Um two questions whats the difference between a cnc milling machine and cnc router is it that the mill moved the work and keep the tool stationary and the router moves the tool and keeps the work stationary and the next question is which do you think is better to build i want one for mainly small gears and pcbs to make a larger machine and some gearboxes? 

Question by dpsilver 9 years ago  |  last reply 1 year ago

i have an 1800 watt generator that i would like to be powered by a wind mill has this been done? is it possible?

I have an 1800 watt generator that i would like to be powered by a wind mill has this been done? is it possible?

Question by kicknox 9 years ago  |  last reply 9 years ago

Does anyone use KCAM software to control CNC hobby milling machines? I need help how to set up the software?

How can i set it up. regards Colin Vk2JCC sydney Australia

Question by colincolin30 9 years ago

give an brief idea to make an working model of windmill?

Question by nandanshah 9 years ago  |  last reply 7 years ago

I'm looking for suggestions on how to machine a slot into an aluminum round rod

Hi All, I need to create a slot as shown in the attached graphic. It needs to be precise and repeatable - ideally in one pass. I have these tools that might help... Lathe Drill Router Grinder I don't have a mill which is what I think I need. Any suggestions? Thanks, Marc    P.S. The squared corners at the top of the slot are not required. They can be round (such as would be created by a drill bit or other rotating tool).

Question by makermarc 3 years ago  |  last reply 3 years ago

PCB milling: holes missing traces?

Hi! I'm milling PCBs with a CNC and some of the holes are drilled in the wrong spot (outside of their traces.) In a given piece of code, it's always the same holes that miss. Does anyone know how to fix this issue?

Question by jg156 4 years ago  |  last reply 4 years ago

Roland JWX 10 Milling Machine

I currently have a Roland JWX 10 Milling Machine for sale.  It has been used MAYBE 3 times and has the ProtoWizard software along with all manuals.  Will gladly email pictures to serious inquiries only. Thanks.

Topic by HillCD2012 7 years ago  |  last reply 3 years ago

Machining Service (Lathe and Milling Machine)

Hi Everyone, I'm a self employed engineer from Lincolnshire, England. I have a Lathe and Milling machine for doing small jobs and projects. I would like to offer my services at to the instructables at very competitive prices. If you email me a sketch of what you need making I can draw it in CAD for you to approve. We can sort out payment and delivery on a job by job basis. Thanks for reading. Pleas PM me if you're interested.

Topic by TomGoff 5 years ago  |  last reply 4 years ago

creating a ball mill and making thermite

I have come across a few 'instructables' which show how to create a ball mill. This mainly uses an electric powered screw driver, a plastic bottle, some ball bearings (I will use lead even though steel would suffice) some epox putty and a vice clamp.. However some points of the instructable was unclear. I came across several electric drills, where the button was situated in a place that meant it was not possible to secure to the on position, also they seem to either go to slow or too fast. Finally with the weight of a significant amount of aluminium and lead/steel balls, I found the bottle section weighed too much and caused stress on the drill bit which caused it to dislocate and fall out, or in the second case.. the motor just gave up. My two questions. there a better instructable which addresses the problem of supporting the plastic bottle . 2. would a mixture of aluminium powder and charcoal (german dark) work better than aluminium powder? would the ratio of dark powder and iron oxide change? i gather that aluminium oxidises, is that bad? i don't really see how it's possible to avoid oxidisation without the charcoal.

Topic by redkoatz 4 years ago

CNC mill stepper motor controller

Hi y'all from France! I've been aching to get my hands on a CNC machine from quite some time now, unfortunately I'm quite a noob when it comes to electronics and such. I'd found that while the machine itself is not that hard to build (see all the ables), however the electronics involved are just too complicated for me to build a controller from scratch. I've found the other day some seller on french ebay selling a complete controller without the power supply, so I've been wondering about it but am not in the position to fully understand that piece of equipment. So my question is: what do you think about it guys? Does it seems to be ok (BTW I've also found 3 NEMA23 stepper motors, precisely the same model as described in the specifications for the controller board on its seller's page)? For now I just want a three axis CNC machine capable of cutting polymer foam and soft wood, so I don't really need expensive and powerful stepper motors. Thx for any kind of input!

Topic by pepelepew 8 years ago

How can we make a Milling Cutter Bit as thin as a pin (at home)? Answered

How can we make a Milling Cutter Bit as thin as a pin (at home)

Question by tilmen 7 years ago  |  last reply 7 years ago

Dryer motor

Alright folks, after my last posting of the washing machine motor failed to prove helpful, ( because of my lack of understanding, not the help offered, that was excellent ) I decided to scrap that idea and start anew, this time with a dryer motor. I have a motor here now that like before I simply want to be able to start and stop at will. This time around I have the original wiring diagram too! So, my question is how do I wire the thing, simply with an on/off switch? No variable speeds, no reverse directions, just on/off. Oh, and Id like it run on 110v as well.

Topic by kithso 10 years ago  |  last reply 7 years ago

How do you make more accurate tools from less accurate ones? Answered

I was wondering, in a general sense how people make more accurate tools from less accurate ones. More specifically, I was reading about reprap and it said it was possible to make components of itself from other previous repraps. However, the errors in them would compound and make less and less accurate/precise models. Therefore there would be some limit to how many times it could replicate. But, for instance. A lathe requires an accurate/precise leadscrew to control x axis motion. Using a lathe it is possible to make another leadscrew however this would be less accurate/precise than the one already on the machine. So for my true question. How do they make more accurate ones than the previous ones. If all the current lathes in the world are +- 1mm then how would you make the next set of lathes that are more accurate/precise than that without a piece of machinery that originally had better accuracy. (sort of a chicken and egg problem) Is there some type of machine or algorithm or something that allows a machine to make something that is more accurate/precise than itself. Thanks

Question by louey 8 years ago  |  last reply 5 months ago

Will .22 lead slugs work in a ball mill in place of ball bearings?

I'm making a ball mill but am having trouble acquiring lead ball bearings.

Question by WareOuttaHair 8 years ago  |  last reply 8 years ago

What bit should I use for cnc routing/milling blue insulation foam with my dremel?

I'm making a desktop cnc mill using my dremel as the milling tool...what bits should I use to mill foam? How about for cutting thin(3/32 or so) plywood?

Question by slider388 9 years ago  |  last reply 9 years ago

What do I do once I mill a pcb? Answered

Should i use an etchant after milling a pcb with a CNC ? I am trying to learn how to use CNC to engrave PCB. Please help.

Question by kunchu 6 years ago  |  last reply 6 years ago

how to make a sorghum/ sugar cane mill?

I have been looking at growing sorghum and processing to make my own syrup.. i need to extract the jiuce and all extractors look like an old clothes wringer.. does any one have any idea how to make a sorghum/ sugar cane mill? i found a hand powered one, but this should be a fairly decent project for a home project

Question by kdallmer 8 years ago  |  last reply 8 years ago

how can I cut a keyway without a mill? Answered

I need to cut a (roughly) 3mm keyway in a piece of 10mm brass rod and I don't have access to a mill. I do have access to most hand tools, though. Can anyone recommend a way I can cut the keyway? I'm not too fussed about accuracy, as long as its within +/- 1.5mm of the nominal width I'm happy. Also, if it matters, it will be about 5mm deep.

Question by the_mad_man 7 years ago  |  last reply 2 years ago

what bit should I use in my Dremel for carving/cutting wood/plastic?

Edit: eeek! I forgot to say, it is for use in a milling machine I am working the dremel is pointing vertically, not horizontilly

Question by wii552 9 years ago  |  last reply 9 years ago

There is never no hope left

Sometimes, when I'm discouraged, I watch this video. It gives me hope.Moving Windmills.

Topic by Tool Using Animal 10 years ago  |  last reply 9 years ago

3 Bipolar Steppers

 I am selling three stepper motors that I was wrongly shipped by a vendor. For specs, PM Me. 10.00 Each

Topic by 16zzundel5 9 years ago  |  last reply 6 years ago

How can I find new driver boards for my 5-phase motors?

I will try to summarize the problem: 1. I have a CNC mill sitting in my garage that won't work because the whole control unit including the motor driver boards is shot. 2. I can't buy new driver boards because I don't know what spec to buy 3. I don't know which spec to buy because I am not an expert on 5-phase stepper motors and don't know how to judge / measure / test them to find their spec. So the CNC mill is of type EMCO F1P (1984), and it looks like this (actual photos of the unit). The control box that comes with it houses an awesome (for the time) integrated computer based on intel x86 chips to convert G-Code into movement. I had fun digging around inside it and here are some details about that journey. Unfortunately its from 1984 and in deteriorating shape. After being adamant for years, I have since given up restoring the control, and the current plan is to simply focus on the the machine itself with motors, which luckily is in a much better shape. This means that I will buy new motor driver boards to drive the existing steppers and get a LinuxCNC kind of control to control them. It turns out that finding a 5-phase step driver was much harder than I first anticipated. It doesn't help that the motors are without a spec. I asked a question on the ee stack site previously for finding the specs for my motor here but I didn't get any meaningful answers. I also blogged about this with lots of pictures here. So to sum it all up, any help/advice is welcome on the following:  + How to measure/test the motors to find their specs and hopefully a matching driver board  + Which brand of board is good/bad/cheap etc.  + What to look out for that I would not think of as a beginner PS: I know I could replace the motors with cheap Chinese 2-pole ones and be on my way, but I really want to do this the right way, and maybe learn something underway!

Question by lennartr2 2 years ago  |  last reply 2 years ago

For Sale-Taig DSLS 3000 CNC Mill

I have very lightly used Taig DSLS 3000 CNC 4-axis Mill for sale. Im asking for $3200, I paid like $5600 for it not too long ago. I just have no time to use this thing, but it is an awesome beast, here is the listing with more info and some pics

Topic by Vsions 4 years ago