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Transistor get's really hot and doesn't seem to work. Answered

I'm trying to turn on and off a 12V dc motor/pump (it's one of the motors that squirts the water on your windshield to clean it). Just hooked directly up to the power supply it draws about 1.5A. When I turn on the switch, my transistor gets super hot, to the point I can smell it burning, and the motor does NOT turn on. It's an IRF510 transistor. I copied this circuit from a YouTube video (https://www.youtube.com/watch?v=-g0Q0e1mhIY&feature=iv&src_vid=nYjhYKeOOgI&annotation_id=annotation_856844) and this guy seems to have gotten his version to work fine. I cannot figure out what's going on here.

The wires in my picture that go off the table are connected to a 13V power supply on the ground. The diode attached to the motor is a 6A rectifier to handle the emf surge from turning the motor off.

Let me know if you have any questions for me!

IRF510 Datasheet: http://www.kitsandparts.com/IRF510.pdf


Anyone else running into this issue check out this reddit post:


/u/bal00 does an awesome job at explaining why I was having this issue and offered a solution (that worked!). The short answer is that everything was hooked up correctly, just the transistor wasn't the right kind for this project.


Best Answer 3 years ago

The IRF 510 does not turn on the 1.5A with a 5v Vgs signal !

In fact, the IRF 510 needs over 5V Vgs to turn ON 1.5A ..... and since a dc motor pulls 5 times the motor starting current 7.5A the IRF 510 a peak of 5.6A transistor is underpowered and under gate driven !

That makes sense! After looking around I think I'm going to replace it with an NTE2395 MOSFET. It seems it'll dissipate way less heat and everything else seems to be rated alright.

Can't Hurt ! :P

Still feel I should point out that the Vid you linked to uses a Tip120. I rarely have problems with the tip-12X Chipset


Partial turn-on makes the FET into a resistor, and resistors dissipate energy in the form of heat. For full turn-on at spec'd on resistance values, most N channel devices want the gate at com, and for P channel FETS, gate at rail

Flip the Fly-back diode over.

That little line represents the negitive side. The line has to face VCC (Positive End)

Yep, I did have that backwards! The 6A diode was overkill I learned. I simple 1A or so diode is fine (I switched to an IN4007), because all that matters is what *current surge* the diode can handle, not the *continuous current*.

A 1A diode can handle a pretty hefty current surge, way more than what I get here. Also the 1A fits on the breadboard so I could place it in parallel with the motor on there instead of clamping it to the motor. Less tacky and easier to see the circuit that way.

Oh .... I see what you mean that diode is a short from the plus side.

If the mosfet does not melt first, the diode which looks like a hefty 6A unit might burn out ! ...... Then the motor might run.

It would be better to remove the diode or switch the green and yellow motor clip leads if the motor turns correct.

DC current flows in the direction of the line but not back.