Hidden White Board With DIY Barn Door Hardware

I wanted to incorporate a white board in my tiny 5’x6’ home office set up, but do it in a way that it could be hidden when I wasn’t working with it. So I came up with this idea to build a multipurpose wall panel that would allow me to incorporate a track for a barn door that could easily slide back and forth to cover up the whiteboard. This meant I had to do a bit of MacGyvering to come up with a way to make my own DIY barn door hardware.

Supplies

Structure:

1"x2"

1"x3"

2"x2"

1/4" plywood sheet

3/4" plywood for doors

Barn door hardware:

1" aluminum bar

Patio door roller kit

Stainless steel straws

Bolts, nuts and screws

Tools:

Hacksaw

Mini pipe cutter

Hand saw and circular saw (or have all the wood cut at the hardware store)

Step 1: Building the Wall Panel Structure

I built the wall panel by first making a simple frame with 1”x2” furring strips that I covered with ¼” thick plywood. The legs rest on the floor to hold the weight of the panel and I curved out the back of the legs so that they can sit flush with the wall. To do this, I used a hand saw to make shallow cuts across the back of the 1”x2” and used a chisel to remove them. Not a very refined technique but once I painted the legs white, it all blended nicely with the existing molding.

Step 2: Adding Some Blocking

I incorporated some blocking on the backside of the panel (my supervisor likes to do impromptu inspections!) so I could have something to screw into to attach the white board and other things.

Step 3: Making the Header for the Barn Door Track

I attached a 2”x2” at the top of the panel to give me something to attach the header piece that will have the barn door track. I built the header with 1”x3” boards joined at 90 degrees. 

Step 4: Adding the Barn Door Track

To install the track (I used a 1” wide aluminum bar I got at the hardware store), I drilled holes into the bar and then clamped it to the front of the header to drill pilot holes for the screws.

Tip - I first used a nail and hammer to make a divot to guide the drill bit. Without that, I find the drill bit is more difficult to control. I also started with a smaller diameter drill bit and worked my way up to the correct size.

I needed a spacer so the track could sit far enough from the panel for the barn doors to slide. I couldn't find anything ready made so I made my own spacers by cutting stainless steel straws with a mini pipe cutter (their inside diameter is perfect for number 10 screws).

I marked the length that I needed (¾”) with tape and used a mini pipe cutter to cut the straw. The process was fairly easy but it did take a bit of time and patience to do all the pieces. The most important thing is to make sure that all the spacers are the same way to ensure that the track is straight. 

With that done, I attached the header to the 2"x2" on the wall panel.

Step 5: Making the Barn Door Hardware

I wasn’t sure what to use for the wheels initially but after wandering the aisles of the hardware store, I was lucky to find patio door roller kits that have two metal wheels that are the perfect size for my project. 

I also needed hangers, which I made out of the same 1” wide aluminum bar I used to make the track. I cut the bar into 2 8” long pieces with a hacksaw. 

To make the 3 holes (the 2 lower ones are to secure to the barn door and the one at the top is for the wheel), I used the same technique as before, making a divot with a nail to guide the drill bit to mark the location of the holes.

Step 6: Putting on the Wheels

The patio door roller kit comes with two wheels and lots of hardware. And all you need are these two larger bolts. The bolts weren't long enough to get a very tight fit with the nut so to make sure that the nuts don’t come undone, I added a bit of glue that works with metal - this will keep the nut in place while the wheel is still able to turn.

Step 7: Installing the Hangers

I used a template to mark where to drill the holes on the door for the hangers and then it was easy to attach the hardware with more bolts and nuts. The bolts need to be about half an inch longer than the thickness of the doors. 

Step 8: Installing the Panels on the Wall

The panel rests on the floor but the top of the panel also needs to be attached to the wall studs with brackets so that it can hold the weight of the barn door. 

Step 9: Adding a Track at the Bottom

The one thing I didn't like so much is that the door at the bottom swings back and forth. So to fix that I put in a shelf at the bottom of the wall panel where I installed a track that I made out of metal angles. I also added some stoppers to the track to prevent the door from coming off the track at the ends. I made them with bent hair bobby pins but you could also use binder clips.

Step 10: Enjoy!

I absolutely love this set up, especially that I can use my whiteboard when sitting at my desk and that I don’t have to look at it when I’m done working. It also serves as a place to hang a calendar, a cork board and even a tiny plant propagation station. This was only one of the projects from my office makeover, which you can watch in its entirety in this video here.