The NeoBoard is a 16x16 pixel board that displays various animations and images. This project was inspired by the other similar pixel-board style displays, such as the PixelBrite and the Game Frame.

Step 1: Specs, Materials, and Tools

Intro:

Below you will find a brief overview of the project materials and tools. More details concerning tools, materials, costs, and design can be found in the appropriate step.

Specs of Pixel Board:

Resolution: 16x16
Size: 305mm x 305mm x 60mm
Weight: <5lbs

Materials:

Arduino Pro Mini
256 RGB LEDs
SD Card Reader Module
Cardboard
Foam Board
Acrylic Board
1"x3"x8' Board
Glue (Wood + Hot Glue)
Power Switch (Optional)
Potentiometer (Optional)
Breadboard
SD Card (Cannot be High Capacity)

Tools:

Laser Cutter
Soldering Iron
Wire Cutter
Wire Stripper
Hot Glue Gun
Miter Saw
Table Saw
Trim Gun
Drill

Step 2: Cost of Build

These are the approximate costs for the materials. If you do not have access to certain tools (such as a laser cutter), your costs may be higher.

Arduino Pro Mini = $10
256 RBG LEDs (60/strip x 5 strips @ $8/strip) = $40
SD Card Reader Module Slot Socket for Arduino = $3
Cardboard = Free
Foam Board (Optional) = $2
Acrylic Board = $5
1"x3"x8' = $5
Glue = $5
Power Switch (Optional) = $2
Potentiometer (Optional) = $2

Total = <$71

Many of these materials (such as the glue, foam board, etc), I overestimated on. I built my NeoBoard for less than $50, using salvaged parts and having people donate to my project.

Step 3: Constructing the Grid

Overview

The purpose of the grid is to separate the individual LEDs from one another, creating a crisp, modular, look to the NeoBoard. If you choose not to use the grid then the light from the LEDs will "blend" together, which also looks pretty cool. This step, including cutting and weaving, should take less than thirty minutes.

Materials, Tools, and Design

You can use any material that you want (I used an old pizza box), but the files that I have included accounts for a 1mm thick material. You will need approximately two square feet of material to produce the 30 walls that make the 16x16 grid. I designed my schematic in Inkscape and I used a laser cutter to cut my pizza box cardboard. Notice that the NeoBoardGrid.svg only has one wall in it. The file should be adjusted to accommodate the maximum number of walls (up to 30) that you can print at one time.

Construction

After the 30 walls have been cut in your laser cutter, you will then need to "weave" them together. The material will flex a lot, so be careful not to bend or crush the grid as you weave them together.

NeoBoardGrid.svg
Download

Step 4: Screen Design and Construction

Overview

The screen is the heart to the NeoBoard because it will be the medium that will display your image or animation. The screen is composed of 16 rows of 16 individual RGB LEDs. The adhesive strips of LEDs that I used were spaced at a rate of 60/m. When constructing the screen, each LED has to be equal distance from one another so that each will have their own cell in the grid. For my strips, this was 16.6mm from each other.The time to complete the LED screen is about 1.5hrs.

Materials and Tools

256 RGB LEDs
Wire
Solder
Foam Board
Soldering Iron
Wire Stripper
Wire Cutter
Hot Glue Gun (Optional)

Preparation

Cut sixteen strips of LEDs, each strip having 16 LEDs apiece.
Cut your piece of foam board to 280x280mm (I used a laser cutter). This will be where the LEDs are placed.
Cut 15 sections of wire about 1.5" long, with each piece of wire containing three individual wires (for your GND, 5V, and DATA). This will be used to connect each row of LEDs to one another.

Construction

Place the first strip of LEDs at the top of your foam board, making sure that the data flow (the little arrows on the LED strips) is moving left to right.
Place your second strip below the first with the data flow arrows are moving right to left (opposite of the first). You should place this strip far enough away from the first to allow each of the LEDs to fall into their own cell when the grid is placed over it.
Continue this process until all the strips are placed on the foam board. Remember to "snake" the strips. No two adjacent strips should have the data arrows flowing in the same direction.
Solder each strip to one another, following the same snaking pattern. This should effectively make one long strip. See the image for more details.

Step 5: Building the Frame

Overview

The frame houses all of your components, securely holds an acrylic window, and provides the NeoBoard with a clean look.

Materials, Tools, and Design

Wood (1"x3"x8')
Acrylic (4mm thick)
Miter Saw
Table Saw
Laser Cutter
Drill
Wood Glue
Nail Gun
Paper

Construction

Using the wood, cut four boards that measure 305mm in length with 45 degree angles at each ends.
Using the table saw, cut a 5mm groove into the board. Make sure not to cut too close to the edge, as this might split the board (Cut further than 10mm from the edge to be safe). This groove is where the acrylic window will sit.
Use a laser cutter to cut an acrylic sheet into a 285mm square.
Glue three pieces of the wood together, joining them together at the ends to create a "U" shape.
Slide the acrylic window into the "U" shape and place the final piece of wood. This should permanently seal the piece of acrylic, so make sure everything lines up correctly!
Use a nail gun with shorter trim nails (I used 3/4" trim nails) to the pieces of wood together.
If you plan on adding buttons, drill holes in the appropriate areas. I drilled two holes, one for a power switch and another for a potentiometer.
Finish the frame by cutting a 278mm square with paper using scissors or the laser cutter. This paper screen will be placed between the acrylic window and the grid, helping to disperse the light.

Step 6: The Code and Wiring

Overview

The code was developed using Processing and Arduino. To convert your own image or animation from a regular picture (or string of pictures), you need to first convert the image into a language that the Arduino can read from our SD card. After that, it is simply drag and drop to the SD card and the Arduino will do the rest!

Wiring the NeoBoard, SD Module, Arduino, and everything else together is fairly straightforward. Included in the pictures you will find a pinout for the Arduino to SD Module.

Materials and Preparation

Arduino
SD Card Reader Module
Breadboard
SD Card
Wires
Power Switch (Optional)
Potentiometer (Optional)

Wiring the NeoBoard

Using your Arduino, Breadboard, and SD Card Module, follow the pinout provided in the images.
Connect your LEDs to the Arduino (5V, GND, PIN 6).
The NeoBoard is ready to use.
I added an external power input, capacitor, power switch, and potentiometer to my NeoBoard. This explains why I used two breadboards and had a plethora of wires.

Using Processing

The code for the NeoBoard is fairly simple. The Arduino reads text files from the SD card and displays them on through the LEDs.

To convert your images (from .jpg, .bmp, etc) follow the instructions that are found in the Processing code.
After you have converted your images into .txt files, you will need to load them onto your SD card.
Once the SD card is loaded with the .txt files and the Arduino is loaded with its code.
Plug and play.