The idea arose after dealing with the difficulties and loss of time in preparing for certain CNC jobs. Sometimes I spent more time preparing for the CNC than the work itself. With this manual router, you can make holes or mill very fast. A 43mm Clamping Collar makes it very versatile and you can change the milling tool to drill very fast.

There are certainly lots of wooden router table and CNC router plans floating around in cyberspace. What makes this project noteworthy are the feature set and the cleverness of how it’s all put together and designed for maximum versatility. This router table can be used as a 3-axis drill press, sanding station, a 2D router, and you can do simple shapes 3D milling via a reference model. Using a series of accessories, you can also cut circles, straight-cut squares, and cut to a 2D reference model.

The uses of this tool are varied. I am a guitar maker and my plan consists of devising several templates of guitar bodies and necks to be made with the 3D Router, without switching on my CNC. Besides, it can also be used for other woodwork tasks. I have tried to make a design which can be easily built, with rather simple and cheap. Check out the Youtube video.

  • Overall dimensions: 800mm high, 740mm width and 700mm depth.
  • Useful dimensions: 425mm in X Axis, 535mm in Y axis and 185mm in Z axis.

What You'll Need:

  • Woodworking tools
  • A sheet of 18mm thikness plywood (2500x1250mm)
  • 32 ball bearings (608)
  • 5 Lineal meters L perfil of steel (1mm thikness)
  • 500mm steel piper, 10mm exterior diameter and 8mm inner
  • A lot of M8 and M6mm metric screw
  • A lot of M8 and M6mm Washers
  • A lot of wood screw
  • Number 23 Metal spring 140 x 22mm

You can also check out my website! www.paoson.com

Epilog Challenge:

This tool would be very useful for Luthier jobs, to engrave truss rod covers, pickguards, picks and other guitar parts, even to engrave my logo.

Youtube Video

Step 1: Designing the Project.

I have designed the project in Autocad, a 3D model which I made several construction layouts for. Plans are available on my website. Parts of the layout can be life-size printed; you can paste them on the plywood and cut, or just use the plans as a reference and then measure, as I usually do it.

<p>Sir, you are a fargin' genius! You're not just a guitar builder you are a full blown certified mechanical whiz-bang engineer! I build guitar amps 'cause I'm good at electronics, but suck at woodwork, which is why all my builds are in a prefabbed metal cage, like a lunchbox type amp. I don't think I could build this even with all your drawings. I am jealous of your talent! ;-) Oh yeah, and I voted for you!</p>
<p>I couldn't have said it better than RockerTony, and I don't even know what fargin means. What an awesome project, Paoson. Hope you get hired as a consultant at a major tool company, and next year we will all be able to buy one at Home Depot!</p>
<p>Ohh, beautiful, you're a genius with electronics, thank you!</p>
<p>This is absolutely amazing! Really great work - great design, great execution.</p>
<p>PS - To my fellow Instructablees, sitting mouth-agape after seeing this, make sure to vote in the upper right corner. I don't care what contest this is in the running for, it should win, IMHO.</p>
<p>Thanks friend! </p>
<p>Excellent project. I only wish you had provided the plans at no cost.</p>
<p>Incredible! Can I have one of the 50 prototypes you made before coming up with this final mechanical marvel? :-) This is beyond impressive and is well into the realm of wood art.</p>
<p>fantastico, voy a tener que hacerlo, eres un genio </p>
<p>what format are the plan files in?</p>
<p>A 3D Model in Autocad ans Sckethup, and a lot of Pdf files.</p>
thanks, i ordered your plans before you replied. i guess when you send them i'll see what i can do with them. thanks again<br>
<p>What a nice solution for many basic workshop tasks! I have to build similar gizmo out of alu extrusions! I built a small CNC but there it just stands collecting dust... This is the way to go!</p>
<p>Thanks a lot!</p>
<p>Very nice.</p><p>Arms work just as well as steppers, nice use of bearings and angle profiles.</p><p>Must have taken a few hours with pencil and paper - but, please mind the MDF dust and some ear plugs wouldn't go amiss. An old vacuum cleaner rigged up on a rope from the ceiling would keep a clean and safe bench.</p><p>Otherwise, 5-stars for ingenuity and bringing it to completion.</p>
<p>It's true, I'm working on it, thanks!</p>
<p>Simply amazing. So many uses. Fantastic little machine. Many, many thanks for the 'ble. </p>
<p>Well you are awesome! That is the most clever thing I have seen! Great job!</p>
<p>Thanks friend!</p>
<p>I have been searching for this concept for months; it is so <br>good I saved it in a folder called &quot;3-D_router_must_make&quot;. I don't <br>care what the cost; I MUST have the plans for this tool. It will do so many <br>things and is so much more economical compared to a CNC machine.</p>
<p>This is the most amazing thing I have ever seen. Ever.</p>
<p>Epic. First class out of the box thinking.</p>
<p>Oh my goodness! That's one beautiful piece of machinerey! </p>
<p>I had a fellow,coworker I needed to ask a question. He always wanted to go into details which I really didn't need to know and time was short. When He started, I politely told him..ok I in essence don't need to know the theory of aerodymics, I just need to know what time to be at the airport. He grinned and I got the answer. You sir have gotten that down. ?</p>
<p>What do you think the prospects are on adapting the design to fit a more common router motor? Like one of the Bosch or DeWalt heavy duty compact routers. </p>
<p>It is possible, take a look to this article:</p><p>http://paoson.com/downloads/blog/3d-router-reader-n47</p>
<p>Hi, I've added your project to <em style="">&quot;</em><em style="">The Ultimate Collection of DIY Workshop Tools</em><em style="">&quot; </em>Collection</p><p>Here is the link If you are interested:</p><p><a href="https://www.instructables.com/id/The-Ultimate-Collection-of-DIY-Workshop-Tools/">https://www.instructables.com/id/The-Ultimate-Colle...</a></p>
<p>Man u r genius!!! I love it and im try to make it.</p>
You are amazing man! Great design and easy to build. I can't afford your 15euro plan and i dont have a table saw, band saw, etc. i dont even have an electric drill. I will make one with just a chisel, hammer, saw and monkey wrench. This will take me years to finish but i am very determined. :) -your youtube follower from cebu, philippines
<p>Jack Cox's Pivot Frame Jig, sold by Trend, is a much less expensive <br>approach, but suitable only for lighter jobs. I use it for grounding my <br>relief carvings.</p>
<p>this is incredible. no other word to describe it</p>
<p>thank you!</p>
<p>this is exactly what i wish for 2 years, it suits all my needs and dreams about the tool. I would add callipers on each axis for better control .</p><p>On this device i saw a problem that is ommited to be shown: Accuracy</p><p>If you look in detail at the movies, you will remark how much all the x axis is wobbling.</p><p>To avoid this i plan to use rail bearings on the axis for a lot extra cost, and then i am sure that i will remark sensitive axis play because of the plywood elasticity so ... my advice for those that plan to build it is to make a wood sample of it, with linear bearings like ( bosch rexroth ,NSK) , and then if accuracy is not satisfied, review the current layout and improuvements and then order aluminium ( adodized or not) parts to a shop machinist and will result a 24/24 work hour machine</p>
<p>Yeah, If you can afford it, That's the best solution. But only if you need a so high <br>accuracy. If you have that budget you may also could think in a V-groove bearings solution or even make the whole thing in aluminum. Your choice ;) Thanks for comment!</p>
<p>Well done for making the finalists in the Epilog contest! I hope you win!</p>
<p>I<br>love your videos. Very educational. I&rsquo;m 59 years young and have been working<br>with wood since (I was) 10 to 12 years old, but never had anyone to educate me.<br>Then, thanks to computers, I can (now) learn something right. It&rsquo;s a shame to<br>see that some (of these) experiences will never be passed on to the younger<br>gen. You can see some tips at my blog below:</p><p><a href="http://woodworkingbuddy.com/" rel="nofollow">http://woodworkingbuddy.com/ </a> </p>
Nice blog, thanks!
What an Amazing project!<br>I am very interested to buy your plans, but before i need to know how does it cost to build one.<br>1/ for the 3D router<br>2/ and also for the router and saw table.<br>If it's thousands of dollars it will be difficult for me :(<br>3/ And at last, wich tools did you used... <br>If i need to buy new tools i will cry (and scream...)<br>Thank you<br>(Sorry if my english is not that good... I'm french ;-))
<p>I wish tool companies would apply the same ingenious designs to use tool stands like this instructable in their product lines. Simply awesome design and use of home tools to get their best uses. Will be building this soon and see multiple uses for this design. Fantastic design and excellent construction thanks</p>
<p>Yes, he has a realy nice home made easy to operate router wood working machine. I actually signed up to go Pro so I could down load the plans. Well, come to find out you need to purchase the plans for around $16 U.S. OK , I thought sure I can do that but one big hurdle. Paoson Luthier is asking way to much personal information, like Name, Address, Date of Birth. He should only have to ask for my PayPal account #, nothing else. (Which is all he will accept for payment). With all that pertinent information he could set up a PayPal account using my data and then I would most likely get all his bills. I never have heard of such a thing in my nearly 35-40 years of being on the internet. It is a wonder that he did not ask for my social security account.</p><p>And to top it off, I tried to contact Instructables and you get nowhere. Even the credit card Co. has a 510 area code + number and what does that get you, a voice mail to go to the web and type in Service@instructables.com. Which in turn gets you no where.</p>
<p>Hi DarrylGF,</p><p>Please check your email for a response from Instructables HQ. Thank you for being a part of our community!</p>
Outstanding work! <br>I think I've found my next project!
<p>This is extremely cool, but haven't you just re-invented the ShopSmith? These are in fashion these days (first made in the 1950's and 1960's). You used to be able to buy them for a song. Today a new one is $4k, but used ones are all over eBay for $400-600. </p><p><a href="http://www.ebay.com/sch/i.html?_sacat=0&LH_BIN=1&_nkw=shopsmith%20mark%20v&_udlo=430&_udhi=680&_trksid=p2045573.m1684.l5986" rel="nofollow">http://www.ebay.com/sch/i.html?_sacat=0&amp;LH_BIN=1&amp;_...</a></p>
<p>Hello Dave, I did not know that tool, but it seems very versatile! thanks</p>
<p>Cool tool, but haven't you just re-invented the ShopSmith? These originated in the 1950's, but are still built/sold new (at ~$4k) or are all over eBay for $400--$600. I got my first one by out-living my dad (who bought it new in 1959), but got my second for free, standing on the sidewalk in my neighborhood with a &quot;free to good home&quot; sign on it. ;-) http://www.ebay.com/sch/i.html?_sacat=0&amp;LH_BIN=1&amp;_nkw=shopsmith%20mark%20v&amp;_udlo=430&amp;_udhi=680&amp;_trksid=p2045573.m1684.l5986 Also: http://www.shopsmith.com</p>
<p>Отличная идея и воплощение в жизнь!!!</p>

About This Instructable




Bio: My name is Suso Caamanho. I like doing all sorts of stuff related to musical instruments, woodworking, computer science, electronics... On my website you will ... More »
More by Paoson Woodwork:How to turning a Pepper Mill Turning an Olive Wood Bowl How to make a simple Height Gauge  
Add instructable to: