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A Low Cost DIY Atomic Force Microscope/低價DIY原子力顯微鏡

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Picture of A Low Cost DIY Atomic Force Microscope/低價DIY原子力顯微鏡

Microscopes are awesome! They help us see things that are not visible to bare eyes. Optical microscopes can only see micro scale (1/1,000 millimeter) structures. However, you can explore nano scale (1/1,000,000 millimeter) world by Atomic Force Microscopes (AFM). Yet a stock-ready AFM usually costs hundreds of thousands of dollars to buy. Thus we are providing you a solution to make your own AFM optomechanical system out of daily used parts including optical pickup unit (OPU) in a DVD player and piezo buzzers in your watch. The total cost is between 500 to 1,000 dollars (AFM controller not included). Most of the traditional AFM systems use beam deflection method for monitoring the AFM probe, the low cost educational AFM directly use an OPU for the same purpose. This low cost educational AFM is originally designed and made by Dr. En-Te Hwu, Institute of Physics, Academia Sinica, Taipei, Taiwan. Idea of using circuit boards as structure: Sebastian Buetefisch.

Traditional AFM:

DVD OPU based AFM

DVD OPU based AFM in German National Metrology Institute

顯微鏡可讓我們看到肉眼無法觀察的結構,实在是太棒了!光學顯微鏡能看到微米等級(1/1,000釐米)結構,然而原子力顯微鏡更可讓我們看到奈米(1/1,000,000 釐米)結構。一般的原子力顯微鏡動輒數萬至數十萬美元,只有研究機構可以負擔得起。我們希望透過這次介紹,告訴大家如何利用身邊的元件,包括DVD Rom的光學讀寫頭以及你手錶裡面嗶嗶叫的壓電喇叭,來製作一套自己的奈米級原子力顯微鏡的光機系統,材料價格不超過1000美元(不包含控制器)。傳統原子力顯微鏡大多使用光槓桿原理,而教育型原子力顯微鏡使用像散式光路偵測探針位移,此教育型原子力顯微鏡由台灣中央研究院物理研究所胡恩德博士設計並製作。使用電路板作結構之概念源自:Sebastian Buetefisch.

显微镜可让我们看到肉眼无法观察的结构,实在是太棒了!光学显微镜能看到微米等级(1/1,000毫米)结构,然而原子力显微镜更可让我们看到納米(1/1,000,000毫米)结构。一般的原子力显微镜动辄数万至数十万美元,只有研究机构可以负担得起。我们希望透这次介绍,告诉大家如何利用身边的元器件,包括DVD Rom的激光头以及你手表里面哔哔叫的压电喇叭,来制作一套自己的納米级原子力显微镜的的光机系统,材料价格不超过1000美元(不包含控制器。传统原子力显微镜大多使用光杠杆原理,而教育型原子力显微镜使用像散式光路侦测探针位移,此教育型原子力显微镜由台湾中央研究院物理研究所胡恩德博士设计并制作。使用电路板作结构之概念源自:Sebastian

Buetefisch.

 
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Step 1: Materials and tools 材料與工具

Picture of Materials and tools 材料與工具
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Materials for the low cost AFM are: 1.OPU disassembled from a DVD ROM. 2.Piezo speakers. 3.Signal connector. 4.Precision screws. 5.Circuit boards. The tools needed are: 1.A soldering iron 2.Solder 3.Quick-dry adhesive 4.Epoxy 5.Magnets 6.Screw driver. The consumable is AFM probes (working frequency 300 kHz).

組裝原子力顯微鏡需要材料為:1.從DVD光碟機上的讀取頭 2.壓電喇叭 3.訊號接頭 4.精密螺絲 5.磁鐵 6.電路板結構。 工具為:1.烙鐵 2.銲錫 3.瞬間膠 4.AB膠 5.螺絲起子。耗材為:原子力顯微鏡探針(工作頻率300k赫茲)。

组装原子力显微镜需要材料为:1.从DVD光驱上的激光头 2.压电喇叭 3.信号接头 4.精密螺丝 5.磁铁 6.电路板结构。 工具为:1.烙铁 2.焊锡 3.瞬间胶 4.AB胶 5.螺丝刀。耗材为:原子力显微镜探针(工作频率300k赫兹)。

Step 2: Assembling the AFM base 組裝原子力顯微鏡底座

Picture of Assembling the AFM base 組裝原子力顯微鏡底座
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The optomechanical part of the AFM system is assembled by students from junior high school attached to Tsinghua University. The AFM base is structured by 4 circuit boards which are fixed by solder.

這邊由北京清華大學附屬中學的國中學生來示範,如何自己動手組裝原子力顯微鏡的光學機構系統。底座由4片電路板構成,組起來的結構件使用銲錫固定。

这边由北京清华大学附属中学的国中学生来示范,如何自己动手组装原子力显微镜的光学机构系统。底座由4片电路板构成,组起来的结构件使用焊锡固定。

Step 3: Assembling the AFM piezo scanner 組裝壓電掃描器

Picture of Assembling the AFM piezo scanner 組裝壓電掃描器
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Assembling the scanner structure and fix the structure on 4 piezo buzzers which are soldered to the base. The fifth piezo buzzer is fixed on top of the scanner structure.

掃描器由三片電路板組成,焊接掃描器結構後,並以AB膠將結構的四支腳固定在底座的四片壓電喇叭上,並將第五片壓電喇叭固定於掃描器頂端,大部分的零件皆由銲錫固定。

扫描仪由三片电路板组成,焊接扫描仪结构后,并以AB胶将结构的四支脚固定在底座的四片压电喇叭上,并将第五片压电喇叭固定于扫描仪顶端,大部分的零件皆由焊锡固定

Step 4: Assembling the AFM head 組裝光路頭

Picture of Assembling the AFM head 組裝光路頭
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The frame of the AFM head composed of 5 pieces of circuit board. Assembling the frame of the AFM head then fix the DVD OPU in the center and place the probe adjustment mechanism. Install 3 screws on the AFM head for coarse adjustments.

光路結構由五片電路板組成,首先將光路機構焊接組裝好,再將DVD光學讀取頭以瞬間膠固定於中央,並安裝一片電路板作為探針調整機構。之後將三個精密螺絲透過AB膠固定於光路機構。

光路结构由五片电路板组成,首先将光路机构组装好,再将DVD激光头以瞬间胶固定于中央,并安装探针调整机构。之后将三个螺丝透過AB胶固定于光路机构。

Step 5: Installing piezo scanner connectors 安裝壓電掃描器接頭

Picture of Installing piezo scanner connectors 安裝壓電掃描器接頭
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The piezo scanner needs 3 connectors for X,Y,Z signal input. Wire those 5 piezo speakers to the connectors which installed in the base.

壓電掃描器需要三個接頭分別接收X、Y、Z三個方向的控制訊號。安裝訊號接頭後,並將五個壓電喇叭透過電線連接至接頭。

扫描仪需要三个接口分别接收X、Y、Z三个方向的控制信号。安装信号接头后,并将五个压电喇叭透过电线连接至接头。

Step 6: Assembling a passive anti-vibration platform 組裝被動式防震平台

Picture of Assembling a passive anti-vibration platform 組裝被動式防震平台
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Proper vibration isolation can ensure AFM measurement quality, good news is that the vibration table can be built by materials we can easily get:1.Bicycle tube(diameter 10-18 inch) 2.A stone, iron block or other heavy object (weight of 3-10 kg, size of approx. 20x50 cm) 3.Pump for pumping the bicycle tube. Place the stone on top of an inflated bicycle tube, this can be a very simple passive anti-vibration platform.

最低限度的防震平台是保證顯微鏡量測精度的關鍵,好消息是這防震平台的材料隨手可得:1.腳踏車內胎(直徑約10-18英吋)2.一塊石頭、鐵塊或其他長方體的重物(重約3-10公斤,長寬分別約20公分和50公分,厚度不限)。3.一個打氣筒,為內胎充氣。首先將一條腳踏車內胎充氣,接著將石頭放置於內胎上,此即為一簡易的被動式防震平台。

最低限度的防震平台是保证显微镜量测精度的关键,好消息是这防震平台的材料随手可得:1. 自行车内胎(直径约10-18英寸) 2. 一块石头、铁块、或其他外形呈长方体的重物(重约3-10千克即可,长宽分别约20厘米和50厘米,厚度不限) 3. 为内胎充气的气泵。将一条自行车内胎充气,接着将石头放置于内胎上,此即为一简易的被动式防震平台。

Step 7: Sample preparation 樣品準備

Picture of Sample preparation 樣品準備
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Like normal AFM systems, the low cost AFM also needs simple sample preparations. Here we use data tracks on DVD and Blu-ray disks (protection layer are torn out) for AFM system evaluations and calibrations. The DVD and Blu-ray data tracks have pitch of 740 nm and 320 nm, respectively. Besides, the students are very interested in measuring surface nano structures on an eraser. We cut one piece (approximately 1x1 cm) of the sample glued on an iron sample holder (piece of paper knife). The sample holder can be fixed by a magnet glued on the piezo scanner.

低價原子力顯微鏡跟一般原子力顯微鏡一樣,需要稍微準備一下樣品。我們這邊使用DVD與Blu-ray光碟片(將保護層撕除)作為原子力顯微鏡系統測試樣品,因為DVD資料軌道間距為740奈米,Blu-ray光碟資料軌道間距為320奈米。此外清華大學附屬中學的國中生也很好奇想看看橡皮擦的奈米結構。僅需將樣品裁切至大約1公分平方並在背面黏貼美工刀片,即可透過磁力吸在掃描器上進行掃描。

低价原子力显微镜跟一般原子力显微镜一样,需要稍微准备一下样品。我们这边使用DVD与Blu-ray光盘(将保护层撕除)作为原子力显微镜系统测试样品,因为DVD数据轨道间距为740納米,Blu-ray光盘数据轨道间距为320納米。此外清华大学附属中学的国中生也很好奇想看看橡皮擦的納米结构。仅需将样品裁切至大约1公分平方并在背面黏贴美工刀片,即可透过磁力吸在扫描仪上进行扫描。

Step 8: AFM evaluation and calibration 測試原子力顯微鏡

Picture of AFM evaluation and calibration 測試原子力顯微鏡
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Students use the AFM they assembled for measuring the DVD data tracks (pitch 740 nm), measurement result shows that the actuation area of the scanner is 15x15 micron. Students also compare the AFM measurement result (right image) with optical image captured by a USB microscope (left image). The low cost AFM can easily measure the DVD data tracks which can not be observed by the optical microscope.

首先學生用自己組裝的原子力顯微鏡裝上探針掃描空白DVD光碟片資料軌(結構間距740奈米),由影像可以得知,此原子力顯微鏡的掃描器運作範圍是X與Y方向各15微米。學生並將AFM量測到結果(右圖)跟USB光學顯微鏡所得到的資料軌影像(左圖)進行比對,光學顯微鏡看不到的資料軌奈米結構可由原子力顯微鏡輕易地得到。

首先学生用自己组装的原子力显微镜装上探针扫描空白DVD光盘数据轨(结构间距740納米),由影像可以得知,此原子力显微镜的扫描仪运作范围是X与Y方向各15微米。学生并将AFM量测到结果(右图)跟USB光学显微镜所得到的影像(左图)进行比对,光学显微镜看不到的数据轨納米结构可由原子力显微镜轻易地得到。

Step 9: Measuring the surface of an eraser 量測橡皮擦的表面

Picture of Measuring the surface of an eraser 量測橡皮擦的表面
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Students are very interested in surface structures of an eraser that they use everyday. The surface of eraser is observed by the USB microscope (left image), we can not see clear structures. The same eraser is measured by the low cost AFM (right image), we found that the structures on the eraser surface are very big (several microns in all dimensions). The measurement area of the eraser is 5x5 micron.

接著學生們對於日常使用的橡皮擦表面結構非常有興趣,首先使用USB光學顯微鏡觀察(左圖),看到的結構不是很明顯,而原子力顯微鏡可以清楚看到橡皮擦的表面結構凹凸不平非常粗糙(右圖)。橡皮擦的量測範圍是5x5微米。

接着学生们对于日常使用的橡皮擦表面结构非常有兴趣,首先使用USB光学显微镜观察(左图),看到的结构不是很明显,而原子力显微镜可以清楚看到橡皮擦的表面结构凹凸不平非常粗糙(右图)。橡皮擦的量测范围是5x5微米。

Step 10: Observing PM 2.5 particles in Beijing 觀察北京空氣懸浮粒子

Picture of Observing PM 2.5 particles in Beijing 觀察北京空氣懸浮粒子
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Students like to measure Blu-ray data tracks that the pitch is 320 nm. We can get the high density data tracks in a scanning area of 10x10 micron. Besides, we can find several particles (size approx. 1 micron) on the data tracks. Those particles are PM 2.5 in Beijing.

Due to some proboem in the instructables, here is a link of the step by step process in PDF: http://ppt.cc/bEsH

學生想挑戰結構更小的空白Blu-ray光碟片資料軌,其間距為320奈米。由量測結果可看到密度更高的Blu-ray光碟資料軌,掃描範圍為10x10微米。此外,我們可在資料軌上可以看到數個尺寸約1微米左右的顆粒,此即為北京漂浮在空氣中的PM 2.5顆粒。

由於網站轉PDF檔出了問題,這邊附上PDF連結:http://ppt.cc/bEsH

学生想挑战结构更小的空白Blu-ray光盘片数据轨,其间距为320納米。由量测结果可看到密度更高的Blu-ray光盘数据轨,扫描范围为10x10微米。此外,我们可在数据轨上可以看到数个尺寸约1微米左右的颗粒,此即为北京漂浮在空气中的PM 2.5颗粒。

由于网站转PDF档出了问题,这边附上PDF链结:http://ppt.cc/bEsH

V_20140121_155816.mp4(516x292) 23 KB

Step 11: Prepare for making your own educational AFM

Picture of Prepare for making your own educational AFM
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One working system in Taiwan runs 24-7 for stress test, this system is continuously scanning for more than one week. I am using contact mode AFM probe now (still use that probe in tapping mode). The sample is a Blu-ray disk of mass produced PS3 game ( I think the game is Front Mission Evolved). The are no data tracks on the disk, we can find data pits on the surface. The size of one data pit is about 150 nm.

Actually I work with OPUs for 10 years already....the OPU based AFM paper published long time ago (http://nanotechweb.org/cws/article/tech/33346) It's still fun to play with OPUs.

Using OPU for AFM application seems very easy, but actually there are a lot of tricky parts. One may need to know fundamentals of the OPU, then it would be easier to start working with OPUs. Here is a document about background knowledge of the OPU:

http://ppt.cc/SGYS

http://ppt.cc/ln~N

Good Luck!

Step 12: Some other OPU based instrumentations

Here is a file which introduces various precision measurements based on the OPU, such as AFM, Optical profiler, vibrometer, bio-sensing....you can find more details in the attached file!

Step 13: Measuring leafs surface with nano scale resolution

1-40 of 298Next »

Hello Prof. Whoand,

I'm very interrested by this project, and i want to try this adventure !

Could you send me all needed informations for make this wonderful AFM !

Very good job, Many thank's for that !

My mail : anilkocakurek@gmail.com

From Italia...

Hi Dr Whoand,

Thanks for this amazing project.

I would like to try assemble one of those, would send me futher details by email?

Best regards,

my mail: cloud_sky3110@yahoo.com

thanks in advance.

Hello Prof. Whoand,

I'm very interrested by this project, and i want to try this adventure !

Could you send me all needed informations for make this wonderful AFM !

Very good job, Many thank's for that !

My mail : grand_wilfrid@hotmail.com

From France...

석김13 days ago

Hi Dr Whoand,

This looks awesome

Could you please send me the additional materials like references, drawings and PCB design? preamp and laser APC is difficult for me. please help me.

Best wishes

seokbeom kim -- hanshink@naver.com

Dear Prof. Whoand,
I am completely in font of your project!. I would realy like to try and build one like yours. Would it be easy for you to send me the info you beleive I need in order to build my own unit? I would appreciate if you could share your knowledge on this field with me.

tasoskoulouklidis@gmail.com

Thank you in advance.

whoand (author)  ΤάσοςΚ17 days ago

The reference materials are sent.

Dear Prof. Whoand,
I am completely in font of your project!. I would realy like to try and build one like yours. Would it be easy for you to send me the info you beleive I need in order to build my own unit? I would appreciate if you could share your knowledge on this field with me.

tasoskoulouklidis@gmail.com

Thank you in advance.

Ericlee23 days ago

Hello Dr. Whoand

Thanks for your sharing. What an interesting project. I am also very interested in constructing my own AFM. Could you kindly send me more details by email?

Best,

Eric

Email: yli5@fsu.edu

whoand (author)  Ericlee17 days ago

Hi, sure! Please check your mail box.

knkp25 days ago

Hello Dr Whoand,

It's been said a thousand time's and I'll say it again, this is an incredible project! My local hackerspace is starting a bio-hacking space soon and many of us think this would make an invaluable addition to our toolset - could you send me some reference's to assist in this effort? My email is knkp934@gmail.com

Thank you sir

Stephen Copeland

whoand (author)  knkp24 days ago

OK!

paulo2126 days ago

Hi Dr Whoand,

Thanks for this amazing project.

I would like to try assemble one of those, would send me futher details by email?

Best regards,

Paulo, afrfb09ba@gmail.com

whoand (author)  paulo2124 days ago

Sure!

davmendels27 days ago

Hi Dr Whoand,

This looks awesome, and something that my students, who formed a nano-group, would be interested to try. Could you please send me the additional material (references, drawings and PCB design) so that I can get them on that project? I believe it could go a long way towards familiarizing students with nanotechnology in developing countries - I am in Indonesia.

Best wishes

David Mendels -- dmendels@me.com

whoand (author)  davmendels24 days ago

HI, I've send some references to you.

trillot1 month ago

Dear Dr. Whoand,

Congratulations for your very nice project! I would very much enjoy seeing more details about it. Could you please send further details to me by email:

bernard@bernardtrillot.com

Many thanks.

whoand (author)  trillot1 month ago

Hi Bernard, the references are sent.

wijayantha1 month ago
hi Dr Whoand,
I am extreamly thankful to you to share this kind of project with us.im a grad student and this kind of instrument extremely helpful. I like to know more information about this. like about the software and hardware interface you used. if it possible circuit diagrams. can you please mail me. my email wijayantha14@gmail.com
regards,
wijay.
whoand (author)  wijayantha1 month ago

Hi wijay, I've send you some references.

rocktron1 month ago

Hello Dr. Whoand

your work is Interesting and great project, for my little application lab with my twin brother.

I'm intereted to AFM.

my e-mail is roany@libero.it

I hope for your details and information.

Have you opportunity for Phd? thanks

thanks a lot

whoand (author)  rocktron1 month ago

Thanks! The references are sent.

JohnMitchell42 months ago

I would very much appreciate further information too !

whoand (author)  JohnMitchell41 month ago

sure....just give me your email....

Hi,

We've already been in recent correspondence about this elsewhere- you sent me some papers, for which many thanks once again.

Regards,

John
CyS1 month ago

Dr. Whoand,

I would like to request any availible circuit diagram and parts list. This is a great project!!!!

CCS

whoand (author)  CyS1 month ago

It's not easy to find proper OPU....I sent you the references already...

DebrajK12 months ago

DEAR SIR

CAN YOU SEND ME CIRCUIT DIAGRAMS OF THIS PROJECT TO KUNDU.SPY@GMAIL.COM

I WILL BE GRATEFULL TO YOU

whoand (author)  DebrajK11 month ago

I can send you some references....

동민강2 months ago

Dear Dr. Whoand,

Can you send me detailed construction guide also?

My email address : riyenas0925@naver.com

whoand (author)  동민강1 month ago

I've send you some references...

pineada2 months ago

i laaaike

whoand (author)  pineada1 month ago

Thaaaaaaanks!!!

rasiemse2 months ago

Dr. Whoand

I am a physics student working on a minor in nanotechnology. I am very interested in constructing my own AFM. This would make a great project. Could you send me more details? mail: siemsenr@uni.edu Thanks!

whoand (author)  rasiemse1 month ago

Hi rasiemse, sure! please check your email box....

Polybe2 months ago

Hello Whoand,

have you ever make with your students, an optical profiler ?

and also, can you send me some documents please.

mail: lapathin@gmail.com

whoand (author)  Polybe1 month ago

Hi Polybe, yes! this system actually is an optical profiler if we don't use AFM probe....ultra easy!

wkraj0072 months ago

Dr. Whoand
This is Cool stuff !
Thank you for posting this.......
This is going to be my final year capstone project :)
I would be grateful if you can please kindly mail me the details too.....
email id : vivekraj.jayaram@yahoo.com

Thank you in advance Dr.Whoand !

whoand (author)  wkraj0071 month ago

Hi, I am terribly sorry about late reply.....I just finish a DIY AFM workshop....I will send you the references now.

CyS1 month ago

Dr. Whoand,

You can send circuit or part information to

cydalesmith@gmail.com

Thanks!

CyS1 month ago

Dr. Whoand,

I would like to request any availible circuit diagram and parts list. This is a great project!!!!

CCS

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