Air Cannon v3

Air Cannon v3
A pneumatic cannon for launching plastic soda bottles.... or ketchup packets. Almost all parts can be obtained from home depot and probably any local hardware store with a plumbing section.

Bigger is cool looking... But not always better. I have found smaller more robust designs to be far more fun that the gigantic heavy cannons. I can recharge (with a foot pump) and reload in less than 30 seconds and hold this thing much easier than its heavy breathing counterparts. Other than this design, I no longer build using PVC as it does fail catastrophically.

I made this particular cannon to be used for physic's demos for middle and high school physics students. 2l bottle fail at surprisingly high pressures (relatively) and have served as a reservoir very well.
 
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Step 1Parts List

Parts List
All parts are 0.5" unless specified

1 2l bottle of soda - minus the soda and washed out
1 .75" sprinkler valve with manual switch
1 45 elbow
2 female/male 90 elbow
1 female/threaded adapter
1 end cap
1 .5" thread-> .25" threaded bushing (mine is galvanized)
3 1.5" long pieces of pipe
2 2-2.5" long pieces of pipe
2 .5" female - .75" threaded adapter
1 4 wayfitting
1 Tire Stem with schrader valve (walmart or autoparts store) - home depot did not have this item
PVC cement
Teflon Tape
1 male threaded cap OR 1 gauge (might be listed as manometer)

Optional Add on (for bypass and a later project)
3 more 1.5" tubes
1 ball valve
1 45 elbow
1 3 way Tee
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98 comments
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Sep 10, 2011. 11:46 PMElectroFrank says:
I would like to suggest that all high pressure air cannon instructables should include a warning such as:

"These high pressure air weapons can shoot things fast enough to cause severe injuries or death. Never use them to shoot things at people."
Jul 27, 2011. 8:32 PMKJ4ZVQ says:
mod an EMPTY coleman campstove propane bottle, and i bet you could run 200-300 psi easy :-)
Jul 23, 2011. 6:42 PMthink3000 says:
I built a cannon sort of like this one for launching tennis balls and t-shirts i used an inner tube bike pump adapter attached to my air compressor and i can shoot them well over 150 yards i wonder if you hooked yours up to an air compressor it might go farther.
Jul 8, 2011. 4:59 PMcrashbash says:
The model I bought looks EXACTLY like this exept for the flush trigger, it doesnt have one, its made by the same manufacturer and its the same model, did they remove it from the design?
Jul 8, 2011. 12:57 PMcrashbash says:
Is there an adapter from the PVC screw to the 2L bottle screw? Also if you wanted to make this a paintball gun, put a 3 way connector on the part right after the sprinkler valve, the extra connection facing up, fill a 2L bottle with paintballs and screw in! the paintballs will fall into the chamber to be shot out like a real paintball gun!
May 16, 2010. 2:14 AMAdmiralNiik says:
 You say you no longer use PVC for safety. What do use now?
Dec 1, 2008. 1:50 PMatomicturkey27 says:
do you have to use an orbit valve? I have a rainbird that isn't in a cannon yet. will that work too?
May 15, 2010. 4:46 PMtoogers says:
if you are still wondering, yes, it will work.
Feb 20, 2010. 4:02 PMknex luver123 says:
i luve the hair harry potter
Sep 13, 2007. 10:16 PMThe Lightning Stalker says:
There's this "plastic fusion" paint that might stick really well depending on what kind of plastic the valve is made of. There's something that works even better than a band saw or friction saw/guitar strings. They make special PVC "scissors" that have extra leverage and a ratcheting mechanism. They're the best thing to use on smaller diameter pipe. They cut clean and leave no shavings.
Dec 3, 2009. 2:48 AMnutsandbolts_64 says:
     I've seen those "PVC scissors" before, maybe on TV. They're incredibly, but not as much, huge. Should be easy to spot when you need it. Unless you were in a warehouse it would be lost for sure.
Dec 19, 2009. 1:51 PMThe Lightning Stalker says:
I've never seen one that big.  They're usually about the size of tin snips and can cut pipe up to like 1.25".
Dec 3, 2009. 3:04 AMnutsandbolts_64 says:
How much does this cost? I would like to see something below Php 300.00=6 dollars, because I'm in a tight budget here. Not much spare money for me to go on.
Nov 21, 2009. 6:16 PMraziel47201 says:
I have to ask just for curiosity sake if i decided to use copper pipe for this air cannon and a empty fire extenguisher bottle for the reservoir how many psi would it approximatly hold and would it be safer? because ive known the integrity of pvc and any other kind of plastic to be compremised in colder temperatures around like 30 degrees farenheit or so.
Mar 25, 2009. 7:54 AMpirate of doom says:
if the bottle gets scratched...... Hopefully your face wont be ripped up.
May 26, 2009. 9:15 PMThundertydus says:
I have a challenge for you! can you make this so that it has a 1 shot capacity, and shoots a huge cloud of flour? Plz ibby it
Jul 24, 2009. 4:00 AMCharles IV says:
All you have to do is stick some flour down the barrel. That's the beauty of pneumatic air cannons you can shoot anything at the neighbors as long as it fits in the barrel... and if it doesn't make it bigger ; )
Jul 25, 2009. 9:47 PMThundertydus says:
Well, i know that, but i mean, add like a clip or something, that has ejecting shells with compact flour in them or something like that
Jul 31, 2009. 5:56 PMCharles IV says:
You could try wrapping a piece of paper around an item the same diameter as your barrel then fold over one end, put the flour in, then fold the other end over. So when you fire it it blows out the paper on each end and shoots the flour.
Aug 2, 2009. 10:41 PMThundertydus says:
Didnt think of that, great idea!
May 5, 2009. 2:10 PMfoxtrotfire says:
it will hurt your ears tough (and trying to put about 10 bars on a PET bottle is a BAD idea, trust me>_<)
Jun 18, 2009. 7:57 PMilpug says:
oh ye of little intelligecne... thiz is a great design with lots of potential, just why do you insist on using such a wimpy air resevoir??? soda bottles are really dangerous when they explode, and damage your hearing alot. overpressurize this and you will get holes in u. use five bucks and make a one foot long, 2 inch diameter pvc chamber that you can get up to 120 psi insted of the little 20 psi you have in that bottle. also, why dont u make a differnet desighn to make it easier to hold? just idle critiszizm...
Jan 8, 2008. 2:50 PMsmithn says:
How exactly did you attach the bottle? just glue or some threaded piece? and how exactly does a pvc one fail, is it for safety or it just holds poorly?
Mar 21, 2009. 3:42 PMmilo0is0hot0 says:
yeah it is not funny!!! I was trying to be careful when I pumped up the pressure in a bigger pvc cannon but the gauge I used was broken (I found this out afterwards) when it blew it does not 'split' or blows it to hundreds of sharp fragments!!! I had several pieces of pvc embedded in my arm and my leg!!!! not nice!!! I now use steel...because if it blows it will usually split...and the pressure required to break steel is far more than I can easily create!!!
Oct 15, 2008. 12:42 PMstarwing123 says:
It fails by exploding and sending PVC all over the place at very high speeds
Feb 21, 2009. 8:36 PMEvilthingamabober says:
Then screw this thing, lets make a PIPE BOMB! : :-) :D :> :
Jan 20, 2008. 5:01 PMfrankinator says:
how i attched mine was i heated it up and screwed it in and repeated the cycle till it fit a 3/4 inch female fitting
Oct 15, 2008. 12:41 PMstarwing123 says:
Just use an 1 inch female threaded addapter
Jul 20, 2008. 1:08 PMCoffee bean says:
but if your using a Pet bottle that will fail first.
Mar 18, 2009. 8:46 AMbaheuwill says:
We can get the ball valve to work with ours but not the sprinkler valve. Too much pressure going through even with 3 9V batteries. Do you have any advice?
Jan 22, 2009. 6:28 AMDeathcapt says:
I was thinking the same thing, it's basically the muzzle loading, musket version of a paint ball gun. You should get one of those battery powered bicycle pumps and you'd have a much faster reload, maybe if you got a bunch of people with similar weapons, you could play some civil war style Paintball
Jan 18, 2009. 3:38 PMvolquete says:
i am going to make a movie!!! do you think i could attach a rubber hose to the end,fill it with blood(fake blood) and it would shoot the blood out? what kind of hose? how to attach it?
Nov 21, 2008. 2:49 PMturkeypig144 says:
I used baking soda and vinegar and its perfect you should try to put a third of a 550 ml bottle of vinegar then put half a cup of baking soda in a towel wrap it the put it in the bottle then put cap quickly shake and the bottle explodes in like 10 secondes its pretty cool i got vinegar in my eyes it burns .
Nov 10, 2008. 2:34 PMthe mysterious unknow says:
What do you shot out of that?????????????????
Nov 6, 2008. 2:51 PMbruno13069 says:
Something to keep in mind. Garden hoses and 2-liter bottle have the same threading. A number of times at work I've needed a pressure cap for the hose to power flush the gap between the curb and the pad under the drive-thru window. Use a hot nail or a leather punch to make a small round hole in the center of the cap. The smaller the hole, the better the jet pressure. Screw the cap onto the garden hose. You can use the tape to get a better seal, but I've never needed it.
Oct 15, 2008. 12:31 PMstarwing123 says:
Where did you get the sprinkler valve?
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Author:trebuchet03
I'm an Engineer in San Francisco. Mass producer. Former Intern. Rapid Prototyper. Sometimes, I post Instructables. My Favorite number: 42 By profession - I am an energy engineer. I count electrons p...
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