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Alien Xenomorph costume

Alien Xenomorph costume

For the past few years I have been making a couple of homemade costumes for my boys each Halloween. Last year I made a Masterchief following some of the advice from this site and it turned out pretty good. This year my youngest boys told me they want to go as Alien VS Predator. Well I knew that this was going to take a bit of time so I started in September. I decided to start with the Alien, arguably the more difficult costume, not finding too much advice for making a homemade Alien costume I had to get more creative. Did I mention that I am leaving one job and starting another so I only had a budget of about $25.00?
 
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Step 1Building the Head

Building the Head
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The Alien head seemed like the most difficult part to me... How to get that elongated tubular shape? And how to get it to stay on the kids head?  Well, I started looking around the garage.  Digging through the clutter I came up with an old bicycle helmet.  being made of Styrofoam it was pretty easy to shape.  I started by cutting the sides down to the bare minimum so my Alien didn't have too bulbous of a head.  Now we needed some tubes.  The local dollar store came in very handy, I found several 3 quart plastic containers and a plastic pitcher that seemed very promising.  Total cost? $3.00  doing good.  I cut the containers up and hot glued them onto the helmet. By the way... I went through two bags of hot glue which are about 4 bucks apiece.  Then I cut the bottom off of the pitcher, cut that in half and I had my Alien Jaws.  A little marker to draw out the teeth, sharp scissors and boom.. we had Alien teeth. I used scrap pieces of the pitcher to make the rest of the Jaws.  The head needed a little rounding, fortunately I had several empty 2 liter bottles.  By the way, careful with hot glue around two liter bottles, they wrinkle and shrink if the glue is too hot.
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30 comments
Dec 23, 2011. 8:35 AMdestructor555 says:
the coolest thing ever is an alien xenomorph so I'll give you two thumbs up.
Sep 11, 2011. 2:59 AMKiteman says:
Oh, that is just outstanding!
Dec 23, 2011. 8:29 AMdestructor555 says:
yes I agree
Oct 29, 2011. 1:31 PMjhd04 says:
I was like, "Whoa, that's really cool." And then I saw the budget, and I was blown away.

Very talented, you are, sir. Very talented indeed.
Oct 28, 2011. 3:59 PMjpnagle59 says:
A very well build...you are to be commended. If you can, let us see the Predator build. and also get some shots on the Spooky night when the kids wear them...very good job. Jamie
Oct 23, 2011. 5:11 PMbrainsfried says:
Terrific Instructable and great job on the costume!
Oct 9, 2011. 1:46 PMDouble P Pals says:
Wow you are the mot creative,most make-do, most talented costume creator ive ever seen when i saw the i think, wow thats gotta cost at least a hundred dollars then i see it was about 25 dollars
Oct 6, 2011. 3:52 PMsutek says:
Mate you win the most Awesome Dad in the world contest, that is fantastic and the work involved, amazing. You've got my vote
Oct 3, 2011. 1:09 PMXenomorph-Hybrid says:
you are amazing :3
i have been looking for an easier way to build a xenomorph (alien) costume for a lonnnggg longggg time and now i have the answere XD
thank you so much for making this guide!
time to get started on my costume :P
Sep 30, 2011. 12:13 PMJerrib says:
bravo.....you give me hope!!
Sep 24, 2011. 7:54 AMlordofducttape545 says:
that kid doesnt look very happy.....
Sep 24, 2011. 7:57 AMlordofducttape545 says:
YES!!! LOTS and LOTS of HOT GLUE!!!!!
Sep 18, 2011. 6:20 AMSCUBASTEVEAU says:
Excellent stuff. That is all.
Sep 18, 2011. 1:13 AMorvis says:
Really excellent costume, especially for the money. You have a talent for making mundane things and making them extraordinary.

I really do admire your thrift and industry! My perfectionism always seems to get the better of me, pulling me into obscene hours of crafting, usually at the expense of actually getting it done.

Well done.
Sep 15, 2011. 11:46 PMLoosewire; SOE Operative says:
EXCELLENTE!

A doing it on the cheap too! My kind of costume making 5* and kudos to you for such a great job, I have been inspired to bust out the cardboard and get gluing.

I really like the translucent look of the head in Step 1, it looks like a newly laid infant very cool!
Sep 15, 2011. 7:18 AMmacgeek says:
This is EXCELLENT!! - Really creative and wonderfully done!
You should enter this in The Halloween Contest!

Jonathan / Zoltar - winner 2009
Sep 15, 2011. 9:58 AMmpatterson4 says:
Awesome! How is the view from inside? Does the child look out through the mouth or from under the head? How well can he see?
Sep 16, 2011. 1:44 PMPhil11 says:
superb work, your son must be really happy with that!
Sep 16, 2011. 1:19 PMdburrill says:
Now that's a Halloween costume. Halloween is a time for scaring the be-Jesus out of the little kids. It's the only time of the year when it is permitted. I say that there should be a law, why not since there are laws against every thing else, that on Halloween there can be no cute little ghosts, cartoon characters, angels, or any such costumes.
Sep 15, 2011. 1:20 PMsarawelder says:
This was an excellent instructible... make me think that at 59 I might have a costume party just so I can wear this
Sep 15, 2011. 12:58 PMj.t.kirk says:
VERY cool! well done.
Sep 15, 2011. 12:00 PMprofessor awsome says:
Best instructable I've seen in a long time!!!!!!!!!!!!!!!!!!!!!!!!!!
Sep 11, 2011. 3:56 PMfesteezio says:
Wow! Nice job!
Sep 11, 2011. 9:43 AMluc.dof1 says:
Very good, it's so fun. And Good Halloween
Sep 11, 2011. 6:59 AMLorddrake says:
AMAZING!!! 5 stars for creativity and resourcefulness.
Sep 11, 2011. 4:02 AMCabe says:
Great job!

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