loading
Picture of Apartment Solar System
Screen Shot 2014-08-24 at 7.35.23 pm.png

Here's a Link to another Instructable of mine: DIY Solar+Wind House.

This is a 'Green' and eco-friendly Instructable which creates a sustainable way of living which combines the use of Solar & BATTERIES. For example, the materials/ parts used do not consume electricity inorder to function. Instead it generates Clean Electricity from the Sun. No electricity is needed when it's not in use and in stand-by mode. The entire circuit is easy to repair, individual parts can be reused and also recycled down the line.

What is a Solar System?

A Solar System is a system which converts light energy into electrical energy, stores this electrical energy and also consumes this stored energy.

Main Requirement:

Sunlight

Why Solar?

Unlike Petrol, Solar energy from the Sun is free of cost and you dont pay taxes on it. The prices of fuel will always increase, but as production of solar panels increase the price of these panels shall decrease. You can store the converted solar energy in a BATTERY. A solar system can be assembled in any OUTDOOR WORKSHOP. Solar Energy is a Green Energy, its a Renewable Source of Energy and its good for our planet. And as long as the sun shines your system will be powered.

 
Remove these adsRemove these ads by Signing Up

Step 1: Things You will Need

IMAGE:

  1. Solar Panel- 12V, 50W
  2. Lead Acid Battery- 12V,65Ah
  3. Charge Controller and Charge Indicator
  4. Battery Conectors (Lugs/ Ring Terminals)
  5. 2.5mm or 3mm Wire.
  6. Inverter- 12VDC to 220VAC, 400W
  7. Switch Box/ Extension Box.
  8. Power Consumption Meter.
  9. Circuit Breaker.
  10. Spanner Set.
  11. Soldering Iron & Soldering Wire
  12. Wire Cutter.
  13. Screwdriver.
  14. Multimeter.

The Parts & Tools are also available at Radioshack. The links have been attached.

  1. Solar Panel- 12V, 50W or more. Sunforce® 50-Watt Pro-Series Amorphous Solar Panel
  2. Lead Acid Battery- 12V, 32Ah or 65Ah or more. Sealed Lead-Acid Battery
  3. Charge Controller and Charge Indicator. Sunforce® Charge Controller
  4. Battery Conectors (Lugs/ Ring Terminals). Insulated Ring Terminal (16-Pack)
  5. 2.5mm or 3mm Wire. 3mm Wire
  6. Inverter- 12VDC to 220VAC, 400W or 600W.Whistler® 400W Inverter
  7. Switch Box/ Extension Box. Belkin 6-Outlet Commercial Surge Protector (10 Feet)
  8. Power Consumption Meter. Power Monitor
  9. 2 X Circuit Breaker. Circuit Breaker-15A

Tools:

  1. Spanner Set.
  2. Soldering Iron. RadioShack® Digital Soldering Station
  3. Soldering Wire High-Tech Rosin Core Silver-Bearing Solder (1.5 Oz.)
  4. Wire Cutter. RadioShack® Gauged Wire Stripper/Cutter
  5. Screwdriver. RadioShack® 6-Piece Precision Electronics Screwdriver Set
  6. Multimeter. RadioShack® 15-Range Digital Multimeter


ALTERNATIVE PARTS LIST(CHEAPER):

  1. Solar Panel- 12V, 75W Aleko 75W Solar Panel
  2. Lead Acid Battery- 12V, 35Ah Universal Power Group Sealed Lead Acid Battery
  3. Charge Controller and Charge Indicator. Solar Charge Controller
  4. Battery Conectors (Lugs/ Ring Terminals). Insulated Ring Terminal (16-Pack) Ring Terminals
  5. 3mm Wire. 3mm Wire.
  6. Inverter- 12VDC to 220VAC, 400W Whistler 400W Power Inverter
  7. Switch Box/ Extension Box. Belkin 6-Outlet Home/Office Surge Protector with 2.5 feet Cord
  8. Power Consumption Meter. ® TS-836A Plug Power Meter Energy
  9. 2 X Circuit Breaker. Siemens Q115 15-Amp 1 Pole 120-Volt Circuit Breaker

There also various other places where you can find the required parts and tools for cheaper prices. If you do know any such place/shop/online store, you can share your parts list in the comment section below. Try leaving a link to each of those parts.

Step 2: Circuit Diagram

Picture of Circuit Diagram

Follow the connections in the circuit diagram. The Red wires are Positive, Black are Negative. The Red wire between the Inverter and Plug Point is Live, Black is Neutral and Green is Ground or Earthing.

Be Careful while making connections. Do not switch anything ON while connecting all the parts and components.

Do not interchange the polarity and stick to the colour coding of the wires- Red, Black & Green.

Cut all the wires to length using the wire cutter and strip the PVC covering of the ends of the wire using the wire stripper.

Step 3: Solar Panel Connections

Picture of Solar Panel Connections

IMAGE:

  1. Solar Panel Connections

The Solar Panel is the device which converts the light emitted by the Sun into electrical energy. When the suns rays fall onto the solar cells, the electrons in the solar cells get excited and begin to flow, thus producing electrical energy.

Connect the wires to the Solar Panel. Let the Red wire be connected to the positive (+) terminal and the black wire to the negative (-) terminal.

Connect the other end of the red wire to the input of the first Circuit Breaker. Connect the other end of the black wire to the input of the second Circuit Breaker.

Tighten the screws of the terminals using a Screwdriver.

The diodes in the Solar Panel Connection Box are used to maintain the polarity of the solar panel. If the positive wire is connected i the middle terminal, the voltage is halfed.

Step 4: Circuit Breaker Connections

Picture of Circuit Breaker Connections

IMAGE:

  1. Circuit Breaker Connections

The Circuit Breaker is a kind of Switch which switches OFF/shuts down/shuts OFF when a certain amount of current passes through it. It will shut OFF only when the current exceeds the given specified amount. E.g: 15A etc. It also shuts OFF when theres a short circuit. The reason one MUST connect the Circuit Breaker between the solar panel and the rest of the system is to prevent the entire system from lightning. Lightning can cause the battery to explode and also damage the entire system. The Circuit Breaker immediately shuts OFF when lightning strikes the Solar Panel.

Connect the output of the first Circuit Breaker to another red wire. Connect the other end of this red wire to the Charge controller.

Connect the output of the second Circuit Breaker to another black wire. Connect the other end of this black wire to the Charge controller.

Tighten the screws of the terminals using a Screwdriver.

Step 5: Charge Controller Connections

Picture of Charge Controller Connections

IMAGE:

  1. Charge Controller Connections.

The Charge Controller is an electronic circuit which regulates the charging of the battery and also shows the battery level. The Charge controller prevents the battery from overcharging. Once the charge controller detects that the battery is fully charged it stops charging the battery. The charge controller also uses a voltage regulator to regulate the input voltage given from the battery inorder to give a stable constant output voltage. E.g: Consider a 12V soalr panel which is giving 12.5V. The charge controller will regulate and convert the 12.5V into a constant and stable 12V.

Connect a red wire to the output of the charge controller's positive terminal and connect the end of the wire to the positive terminal of the battery.

Connect a black wire to the output of the charge controller's negative terminal and connect the end of the wire to the negative terminal of the battery.

Tighten the screws of the terminals using a Screwdriver.

Step 6: Battery Connections

Picture of  Battery Connections
Screen Shot 2014-06-14 at 10.45.02 am.png
Screen Shot 2014-06-14 at 10.45.37 am.png

IMAGE:

  1. Battery Terminal.
  2. Red wire connected to the Positive (+) terminal of the battery.
  3. Black wire connected to the Negative (-) terminal of the battery.

The Battery is a device which stores the electrical energy in the form of chemical energy. A Lead Acid battery contains lead acid in it. As the battery is used it releases hydrogen gas. This hydrogen gas is too little to affect humans.

Solder the battery connectors to the wires. This will ensure that the wire doesn't come out and also prevents shorting. Connect the battery connectors to the Battery terminal.

Once you have connected the terminals of the battery to the output of the charge controller, you can connect the inverter to the battery terminals too.

Connect one end of a red wire to the positive battery terminal and its other end to the positive DC terminal of the inverter.

Connect one end of a black wire to the negative battery terminal and its other end to the negative DC terminal of the inverter.

Step 7: Inverter Connections

Picture of Inverter Connections
Screen Shot 2014-06-14 at 6.23.14 pm.png

IMAGE:

  1. Inverter output connections.
  2. Cooling Fan of Inverter.

The Inverter is an electronic device which converts a low voltage DC input into a high voltage AC output. E.g: An inverter can convert 12VDC (from battery) into 220VAC (to appliance). An inverter is necessary if your appliances run on 220V AC.

The output of an inverter has three terminals namely Live, Neutral and Ground. Connect your Power Consumption Meter to the three terminals of the inverters output.

Step 8: Power Meter Connections

Picture of Power Meter Connections
Screen Shot 2014-06-14 at 6.07.51 pm.png
Screen Shot 2014-06-14 at 6.08.09 pm.png

IMAGE:

  1. Power Meter Connections.
  2. Power Meter Connections.
  3. Power Meter Readings ( 58KWh consumed).

The power consumption meter measure the running total of the amount of power-hours that have been consumed by the appliances. It is measured in Kilo Watt Hours (KWh).

Connect the output of the power meter to the Plug point connections.

TEST: Test the solar system by plugging a CFL bulb into the plug point/ socket and see if it comes on. Make sure the switches are ON and everything is connected.

Step 9: Calculations & Expanding Your Solar System

Calculations(example calculation): This is an example. Using the formulas given below larger Solar systems with higher capacities can be made. Use these calculations to expand your solar system.

Appliance Load-

Appliance Quantity Wattage Total

Light Bulb 2 10W 20W

Fan 1 20W 20W

40W

Hence the total load is 40W.

Backup Time/ Running Time-

Now say you want to run these appliances for 4 Hours.

The total back up time will be 4 hours.

Wh-Then total Load x Hour (4hour × 40watt) = 160Wh.

Battery Amperage-

Battery Voltage= 12V & Watt Hour=160Wh

Therefore I= Watt Hour/ Battery Voltage

I=160/12= 13.33Ah ~ 14

I= 14Ah

Solar panel-

Generally a battery charging current = 10% of its AH Charging current = 1.4 A ( )

Power (W) = Current (A) X Voltage (V)

Solar panel needed = 1.4 A 12 V = 16.8 W

Charge controller-12 Volt, 1.4 Amp Thus a solar system is calculated

(System loss is not added with this measurement, so approximate 25% system loss will be added.)

Conclusion: So from calculation

1. Solar panel =20 watt (20 watt is available)

2. Battery = 12volt, 15AH (15AH, 20AH battery available)

3. Chargecontroller=12volt,2A(2Achargecontrolleravailable)

Efficiency of Solar panel: Here output power is the power we get from solar panel. Input power is proportional to the amount of light falling on the solar panel. Hence do not keep the Panel in shade.

Step 10: Caution, Safety, Things to Remember

Picture of Caution, Safety, Things to Remember
Screen Shot 2014-06-14 at 10.43.35 am.png
539c38b3182470aded000006.jpg

IMAGE:

  1. Safety Rules written on Battery.
  2. Caution and After Use rules on Battery.
  3. Charging Guide.

Safety:

  1. While soldering do not touch the tip of the soldering iron.
  2. Wear Dark Glasses while installing the Solar Panel.
  3. Do not look Directly at the Sun.

Caution:

  1. Keep the battery away from sparks, cigarettes, open flames, etc. These can result ion explosions.
  2. Do not throw water near the battery or inverter.
  3. Avoid metallic contact between the terminals of the battery, as this can cause short circuiting.
  4. Lead Acid batteries generate Hydrogen Gas.
  5. Do not hit, hammer or damage the battery, it contains lead acid and can leak.
  6. Make sure the output of the inverter is grounded/earthed.
  7. Do not block the vents of the cooling fan in order to prevent over heating of the inverter.
  8. Do not interchange the polarity of any of the connections.

Things to Remember:

  1. Do not forget to install the Circuit Breakers.
  2. Do not switch the system on until all the connections have been made.
  3. The lead acid in the battery must be replaced at least once a year.
  4. Do not switch on the inverter if the charge controller is displaying the 'Overload' signal.
  5. Always use low consumption appliances such as CFL or LED bulbs.

After Use:

  1. This battery contains lead acid and sulphuric acid. Do not just through it in the garbage as it is hazardous to the environment.
  2. At the end of the battery life, return the battery to the authorised dealer for disposal.

If you liked this Instructable , do Favourite, Vote and Share it. Feel free to leave your Queries in the comments section below.

1-40 of 72Next »
Er.RameshBishnoi made it!9 months ago

the same is running at my home..i've used my PC UPS circuit board instead of a inverter to convert 12V DC into 220v AC... Cool Idea.. :-)

Repairing-UPS-4-720x480 (1).jpg

Awesome work!

Hi, can you show me how to connect ups to solar system
Jonathanrjpereira (author)  kimnguu8 months ago
As shown in the instructable circuit layout. You can connect the ups instead of a inverter.

Hi Theedisoneffect.

you mean connect directly to Battery? i saw on Charge Controller it have Solar slot, Battery slot and Load slot.

can we use Load slot for UPS?

http://cdn.instructables.com/F94/MFYZ/HWE9TEAD/F94MFYZHWE9TEAD.LARGE.jpg

Jonathanrjpereira (author)  kimnguu8 months ago
The battery must be connected to the battery slot. The solar panel must be connected to the solar slot of the charge controller. If the load slot gives a DC output which fulfills the requirement of the input of the UPS, then I suggest you connect the input of the UPS to the load slot.
Oddley22 days ago

I could not think of where else to put this... But some gentlemen were talking at the library the other day and I have been thinking about it all along since then. They were talking about the solar panels you buy at like harbor freight and not wanting to store the power but to use it as it is made. They said they used a kit from the store and a 2 male ended plug and plugged right into the house. They said they flipped the swatch to the power turning off the incoming power from the power company then cycled the power from the solar just by plugging it in, can this be done? This was a "good old boy talk" I was over hearing, so I couldn't ask questions. So here I am asking. At the Makers Faire in San Mateo several years ago a gentlemen was selling plug in units the sold back power, but I was trying to see everything that day and didn't get enough info then either!! lol He has not been back since I have looked every year since!!! I don't want solar on my roof I want it to hang from my back stone wall or from a shade structure like in the parking lots. I would love for it to be plug in so I can take it with me if I move. I would love for it to feed back to the grid but if not be able to run the house without the grid.

macyrlivyed22 months ago

Hello,

I briefly looked through the comments here, but was unable to find anything about what the projected cost for the full (13+ panel) setup pictured would be. I know that the prices fluctuate rapidly and that material cost will vary by region.

I want to build the full setup that you have pictured in the featured image with you on the roof. Do you have any idea of what it might cost? (I'm just looking for a ballpark estimate.)

Thank you!

daenergymon2 months ago

Good to see you are putting in safety fuses. Nowadays I would I would use a charge controller that can handle higher voltages (they have them that can handle up to 600 Vdc) to simplify the wiring.

stgflores3 months ago
does it matter if the circuit breaker is for 120v and not dc
Jonathanrjpereira (author)  stgflores3 months ago

It does not matter whether AC or DC.

Circuit breakers have power ratings. That means they can withstand only a certain amount of current and voltage. So buy a CB considering its voltage,current and Power ratings.

http://www.wikihow.com/Determine-Amperage-of-Circuit-Breaker

The link is a guide to determining which CB to use.

Sorry for the late reply. If you have any more questions feel free to ask me on the comments section or on my orangeboard.

thank you for sharing your project online tonight. steve

kahrloz6 months ago
OK let's say I have a TV that needs 12v DC 2.5 amps does it mean it uses 2.5ah?

and also if a 12v battery 50ah does it mean it'll give 50amps ? how do I go about connecting my TV to my battery?
magnamino kahrloz4 months ago

most batteries are rated at either 10 hours or 20 hours.. so a 50Ah battery will safely give you 5 amps for 10 hours or 2.5amps for 20 hours, depending on how it is rated. Higher discharge currents can be used, however they can also shorten the life of the battery if used at higher discharge rates for extended periods of time.

Jonathanrjpereira (author)  magnamino4 months ago
Thanks
sitaifun kahrloz4 months ago

The information and calculators on this site may help:

http://www.batterystuff.com/kb/articles/battery-ar...

http://www.batterystuff.com/kb/tools/calculator-si...

http://www.batterystuff.com/kb/tools/ac-to-dc-ampe...

http://www.batterystuff.com/kb/tools/calculator-fo...

Keep in mind that for best care of your battery you don't want to deplete it beyond 50% of it's capacity, and that higher amp loads will reduce the actual effective capacity as well.

sitaifun sitaifun4 months ago

Also see their solar calculator:

http://www.batterystuff.com/kb/tools/solar-calculator.html

Jonathanrjpereira (author)  sitaifun4 months ago
Thanks for the constructive advice.
Jonathanrjpereira (author)  sitaifun4 months ago
Thanks for sharing these calculator's.
Dan391 year ago

nice article, thanks

omg the price of that solar panel from radioshack is OUTRAGEOUS! i get 120 watt flexible panels, near the same size, for that same price...

same thing with the battery. wow a lot of this radioshack stuff is just crazy priced. i get 100ah AGM batteries from deka for cheaper

shortw Dan399 months ago

Check sams club for batteries, you get over 200Ahr for about $85.

kahrloz shortw5 months ago
really?
Dr.Bill shortw9 months ago

That's worth joining Sam's Club

Check out Harbor Freight for the solar cells... It seems they are pretty reasonable there....

Dr.Bill billbillt9 months ago

Harbor Freight stuff. God. Always something goes wrong with Harbor Freight stuff. Their panels are only 15 watts each on a good day.

Jonathanrjpereira (author)  Dan391 year ago

Yes I will be posting a cheaper alternative list for all those parts. You can get cheaper reliable parts also in various other places and shops. If you like this instructable do vote, favourite and share it! Thanks for viewing.

michaelgc10 months ago

Thanks for the idea, I keep thinking about calling up one of those companies that help with this sort of thing but they are really expensive.

Jonathanrjpereira (author)  michaelgc7 months ago

Hope this instructable helped then.

shortw9 months ago

At THINGS TO REMEMBER # 3,

you said lead acid has to be replaced every year?

You do not replace lead acid in any battery.

Jonathanrjpereira (author)  shortw7 months ago

Yes, I made the changes. Jus to clarify its the battery water that has to be replaced

wow great Job!

Jonathanrjpereira (author)  paolobertoncin7 months ago

Thanks

shortw9 months ago

Item # 6 inverter) is not really a inverter. It is a UPS.

Jonathanrjpereira (author)  shortw7 months ago

I suggest if an inverter is not available, you can use a UPS.

inverter is to convert the low voltage dc to usable ac while UPS is an uninterruptible power supply it means when the main line is out this UPS will automatically switch on.. see the difference

inverter is to convert the low voltage dc to usable ac while UPS is an uninterruptible power supply it means when the main line is out this UPS will automatically switch on.. see the difference

shortw9 months ago

You can not use just any circuit breaker.

The breaker has to be DC rated and not be rated for AC use, that is against code and you may burn your home down since it may never trip at the right amperage.

Jonathanrjpereira (author)  shortw7 months ago

I will add a breaker after the inverter.

the block diagram shows the breaker is in the dc side after the solar.. i suggest it should have also a breaker after the inverter to safety the inverter.

1-40 of 72Next »