Apologies in advance for the picture quality, I've been reduced to my cellphone for taking pictures, and well, it works, but not the best.
Step 1: You Will Need....
A socketed spatula and ladle
A couple of old broom sticks
and a bag of craft feathers.
I also like to try and use hand tools, again, because it adds to the feel. I used
a couple files
a box cutter
and some string and a large needle.
Step 2: Roughing Out the Points
Got your outline drawn on? good, now grab some tin snips and cut it out. Next hammer it mostly flat, do any necesarry clean up trimming and grab a file and take off any burs or sharp bits on the edges.
Step 3: Shaping the Points
Start by marking a line down the center of your point. next clamp it in the vice along that line and hammer it over till it's folded over to somewhere between 45 and 90 degrees.
Next, mark 2 more lines from the point back to halfway between the center crease and the edge, clamp it back in the vice and fold it back along these lines. that should make your point far more substantial and look a little nicer. I had to use a little bit of bar stock as a punch so that i could get a nice crease without messing up the first one, you may or may not need to do the same.
Step 4: Finish Your Points
What I did do was touch up the edge bevels to make sure they were straight and flat, then i used a file to put an "edge" on the edges. it's more for looks than actual sharpness since this is meant to fall from the sky and pierce you like a giant arrow, not slash and stab like a spear.
Congratulations, now you have some javelin points, time to haft them.
I tried to do it all with a rasp and file at first, then I realised a box cutter might be better for roughing it in. I recommend starting with the box cutter.
Just carve one end of your haft down to a point that more or less matches the socket on your point, then switch to the files and frequent test fits till you get a good fit.
Once I was satisfied with my fit up I just slid the point on, held it by the socked and smacked it down into the floor a couple to seat it. you may want to use some glue in there, but I don't think it's really necessary.
Once your points are on congratulations, you not have a base line javelin, more or less accurate for back yard distances, but if you want more than that you'll need some extras...
Step 6: Extras #1 Fletching
For my fletching I used some craft feathers I found laying around, if you are going to use found feathers you'llthe feathr part want to use wing tip feathers, and you'll want to make sure you have all left or right side feathers.
you'll also want some string, or thread, a needle that fits your string or thread, a pair of scissors and some glue.
start by cutting 3 feathers to length, mine are about 5 or 6", it's not too important so long as they are all the same length.
Next cut them lengthwise down the center of the shaft and trim back a bit of the barbs from the tip to expose 3/4" or so of shaft at the end.
Now take a length of string, i just used an arms length, tie it around the shaft and wrap it around a couple times.
Once it's got enough wraps to stay in place (2 or 3 should be good) space your feathers equally around the broomstick and continue the wrapping up the shafts of the feathers. when you reach the barbs tie off your string and smear some glue around on it to keep it all in place.
While you have the glue handy put a little bit along the bottom edge of the feathers to help keep them firmly attached.
Next take another arms length of string, thread the needle and tie it off at the base of the feather.
being careful to keep the feathers in line start to pass the needle through the barbs of the feather and wrap your way to the end in a spiral. try and keep your spacing consistent so as to not force gaps into the barbs of the feather like I did.
When you reach the end wrap it around a few more times, tie it off and slop on a bit more glue to keep it that way.
Step 7: Extras #2 an Atlatl
I used a broken hockey stik, a fairly easy thing to find here in Canada, for my atlatl. I chopped off the shaft at about 18" and used what was left of the blade to fashion a hook. nothing fancy, I just eye balled it all and cut it with a hacksaw.
after that i used the hacksaw and a triangular file to put some notches in the ends of my javelins.
I effectively tripled my range using this crude atlatl, however, unsurprisingly it broke after a day, I'll have to make myself a nicer one.
Step 8: Go Throw Your Finished Javelins
I'm currently down to 2 of my 3 javelins, one of my points broke at the shoulder where the point meets the socket, if you use spatulas try and find ones that have a fairly beefy transition, my other 2 do and they are still going strong. the ladle point seems to be the best of them all.
As always, if you make some of your own, post pics in the comments, I want to see 'em.