I've been wanting to make a Batman costume for some time now, and as Halloween approached it gave me a good excuse to dress up as the caped crusader. I made a full costume with armor and ordered a latex cowl hoping to save some time. Well, the cowl arrived and I hated it, so I decided to make my own. Here is the process I went through:
- Plaster Strips
- DAP Modeling Clay (air dry)
- Cardboard (from a cereal box)
- Plasticoat Spray
- Black Spray Paint
- Velcro Strips
- Heavy duty fabric glue
Step 1: Plaster Strip Your Head
This is the part where you get dirty. It's actually fairly easy though. Get a swim cap to cover your hair (plaster + hair = bad) and then apply Vaseline to areas you will be applying the plaster strips. Then just start laying them on. You want to make sure you get the general shape of the mask set up. I made sure not to go under my jaw as that would make it difficult to open my mouth and to get the mask off.
Also, as I made my cowl in 2 parts, don't cover the back of your head either or you won't be getting that bad boy off at all. You will need to do a minimum of 3 layers of strips.