Borg Halloween Costume

 by djsures
test 1.jpg
back of vest with lcd.jpg
batteries.jpg
blue leds.jpg
cut vest for lcd.jpg
Full 1.JPG
Full 2.JPG
Head Closeup 1.JPG
Head Closeup 2.JPG
head unit 2.jpg
head unit 3.jpg
Head.jpg
lcd ocd controller.jpg
lcd screen not mounted.jpg
pads.jpg
PWM Board Mounted.JPG
pwm circuit.jpg
PWM Glowing.JPG
screen animation 1.jpg
screen animation 2.jpg
screen animation 3.jpg
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screen animation 6.jpg
Screen.jpg
test 1.jpg
testing screen 1.jpg
I AM BORG.... (for halloween anyway, and you can be too)

This is an instructable of my Borg outfit that I am building. For the outter layer, I'm using hockey pads that I had painted black. I'm adding a few additional features onto the Borg character that some true trekies may not appreciate (sorry dudes). I guess the story of the Borg is they assimulate all technology, so let's just pretend the assimulated an LCD screen, an Antenna and some Pulsating Lights.

Head Unit
The head unit is carved out of a soft block of foam and is secured to my head via a black headband that is attached to it. The eye peice is half of a plastic petri dish, so it's functional as I can see through it. The circuit is operating off my custom microcontroller board running a Microchip Pic 16F877a @ 20 MHZ. A little overboard for what I need, but it's what my board is pinned for. There is a Sharp IR Distance Sensor on the front, a servo with a laser and many random LEDs. The servo moves the laser around randomly, until an object comes within 30 cm (1 foot) of the distance sensor... Then, the servo aims the laser at the object directly in front. The idea is the laser will scan around when i'm walking, and aim itself at someone when I stop to talk to them. The LEDs randomly flicker, as if loading and processing information.

PWM Lights
There is a second board with a 16F864A @ 20 mhz that controls a NPN transistor that's hooked to a pile or LEDs. I wrote some pulse wave modulation code that pulses the LED's from dark to bright over a 3-4 second period.

LCD Screen
The LCD is powered by 4 7.2v 2200 mah batteries. They are arranged to provide 14.4v @ 4400 mah. On my test, I was able to power the screen for 3.5 hours with 14.4v @ 2200 mah. The screen display is a combination of text from the analog sharp distance sensor overlayed on top of some graphic coding that takes me back to my 90's demo days. Some worm holes, spirals and plasma. I also threw a few scrolling bitmaps of assembler code and a terminal session in unix.

 
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Step 1: The Suit

pads.jpg
First you'll have to get the items to build the suit. You can try a used sport wear shop, pawn shop, salvation army, walmart, zellers, etc.

I bought a pile of hockey pads for pretty cheap. They were new from Walmart, but on sale.

I then painted them all black with a can of spray paint.

Then I added a light coat of silver to give it some flicker.
seacreature says: Apr 29, 2013. 2:35 PM
this is ridiculously awesome! so inspiring :)
KCB Electronics says: Nov 8, 2012. 4:30 PM
Sweet man! Good job! Check my Locutus of Borg costume out!
DELETED_kage_no_akiri says: Nov 27, 2010. 2:34 AM
(removed by author or community request)
Mr.Stein in reply to DELETED_kage_no_akiriSep 16, 2011. 8:40 PM
(removed by author or community request)
acoleman3 in reply to Mr.SteinSep 16, 2011. 9:10 PM
umm....o,..,0 wht?! yeah i know the reference....but whts up with the ( ). dude...both are english. i did it in mine for the translation. i rather find your reply mockingly insulting and a piss poor attempt at being a troll.

kenkou chou jumyou kage no akari
(good health long life, kage no akari)
Sykomonkey says: Oct 26, 2010. 1:05 PM
WE are borg.

There is no "I" in a collective :-)
djsures (author) in reply to SykomonkeyDec 19, 2010. 1:31 PM
lol sorry!
rawknexstuff in reply to SykomonkeyOct 29, 2010. 2:30 PM
hehehe awesome!
Sykomonkey in reply to SykomonkeyOct 26, 2010. 1:08 PM
well done btw
djsures (author) in reply to SykomonkeyDec 19, 2010. 1:32 PM
thank u!
crapflinger says: Oct 26, 2010. 1:32 PM
neat
djsures (author) in reply to crapflingerDec 19, 2010. 1:31 PM
thank u :)
aarone says: Oct 28, 2010. 9:58 AM
I went as a Borg Drone one year for Halloween. My costume didn't turn out nearly as nice as yours looks though. Well done!
solarblade90 says: Oct 26, 2010. 1:12 PM
thats really cool!
mary candy says: Oct 26, 2010. 11:27 AM
wauu
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