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Build your own DIY solar powered mobile phone

Build your own DIY solar powered mobile phone
This Instructables describes in detail how to build your own solar powered mobile phone.

Linear Technology article discussing solar charging, using maximum power tracking - see extracts
http://cds.linear.com/docs/LT%20Journal/LTMag-V19N4-04-LT3652-JimDrew.pdf


The idea dates back to 2002 when I was working on my dissertation on methods of energy scavenging that could be integrated on silicon. On a footnote, I added simple calculations demonstrating that if the surface area of a 'candy bar' mobile phone is covered with solar cell of 5% efficiency (which is pretty rudimentary), including a DC/DC converter, the overall output power is sufficient to augment the battery, providing power for stand-by indefinitely.

And here it is! Or rather a simplified version that is equally effective if not better!

Specifically what you need:

The Motorola F3 - a very cheap (I suspect the cheapest mobile phone there is) phone that is widely available both in US and UK. It is this affordability and basic ruggedness that I had chosen this model. More on this later...

A solar panel - the one I had acquired is available online (more on this later) but any other suitable make can be used provided it is rated 4.5V and above, having the dimension not larger than 100mm x 40mm.

A Schottky diode, 1N5817 or equivalent - a basic component which is not hard to find, you can even use the SMT version as long as you can solder some wires on both ends.

Some wires, I use enameled wire, more on this later...

Some basic soldering + a sharp pen knife + aluminium tape + epoxy + a hand drill + super glue

That's it! Surprised it is so easy? Why not get your hands dirty and build one!

The finish product is shown below.
 
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Step 1Introducing the solar powered phone.

So here's the phone, you can get one from Orange (UK network provider) with a pre-paid SIM card for a princely sum of �9.99! (no kidding! Stretch those credit crunched dollars!)

A sign of its popularity , the phone has its own Wikipedia page!

http://en.wikipedia.org/wiki/Motorola_FONE_F3

Some background on this model.

First off, it is VERY basic, you get more ring tones than functions on this phone, supposedly it was designed for developing countries, interestingly, it has an E-INK display that is very readable in bright sunlight and very good reception.

Turn-offs? SMS on this thing is atrocious! Bottom-line, the price far out-weights everything, if it is made of cardboard it would be disposable.

And here's the solar panel, I chance upon this little panel on an web-shop, www.dealextreme.com (I am not affiliated with the site)

see:
http://www.dealextreme.com/details.dx/sku.12988

The dimension is PERFECT. Fits the phone like peas in a pod.

I don't have any data on the stand-by power consumption, just an estimate based on the number of hours it takes to drain the battery (3.7V, 700mAh). It works out to about 22mW (Typical P = 6mA x 3.7V). Of course this figure jumps significantly to a watt when the phone is in used (as in transmitting). The idea is to provide power in excess of the stand-by power consumption to charge the battery. More on this later.

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50 comments
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Aug 23, 2011. 2:15 AMeirlandes says:
(removed by author or community request)
Mar 17, 2010. 3:22 PMaitchehtee says:
I want to try this with the F3 but I don't know anything about this type of electronics. would you be able to use a solar panel with a built in diode? Also, would getting a more powerful panel be better and increase charging time, or would it ruin the phone? Also, what is the smallest, or least powerful solar panel you could use for this to still charge at a decent rate? Lastly, now that its been a while what would you do differently in this mod?
Mar 14, 2010. 1:27 PMsddhhanover says:
 assuming my phone has a 3.7V, 950 mAh battery, what range of voltage and current should i use for my solar cell? (i am asking for a range, not a specific amp/volt level). thanks!
Jan 5, 2010. 1:13 PMMolecularSandwich says:
 Is your math correct here? [or am i just a fool]

(700mAh @ 3.7V) = 2,590mWh of battery available. 
If the phone consumes 22mW continuously in one hour it will have consumed the equivilent of a 22mWh battery and in 117 hours it will have consumed the whole 2,590mWh battery.... 

According to the F3 spec... the phone is supposed to have 300 hours of standby time... not 117hrs. 

What am I missing here? 

Thanks! 
Jan 8, 2010. 10:13 AMMolecularSandwich says:
 what is the real life rundown test? Did you run it while on a meter?
Jan 5, 2010. 1:18 PMMolecularSandwich says:
 Also if it jumped up to a Watt durring "talk time" and you spoke for two and a half hours you would have consumed 2.5 Wh --->  2,500mWhrs. The battery is only rated for 2,590mWh and accordint to themotorolla the battery is supposed to get 8.3 hours of "talk time"


What am I missing here? :)  
Jan 8, 2010. 10:15 AMMolecularSandwich says:
 That is really interesting! I had no idea that the transmission power of the cellphones were switchable.  How do you think that their 8.3 hours is calculated? 


Aug 21, 2009. 3:47 PMcheating-master says:
How can I power my old cell phone with some double A (AA or AAA) batteries? it is a 3.7v & 750mAh battery.
Dec 22, 2009. 7:39 AMthepaul1993 says:
no need to look anymore as i have found the answer:


http://www.instructables.com/id/37v-emergency-charger-Nokia-cellular-with-9v-batt/
Sep 1, 2009. 12:02 PMGreenD says:
Sorry for the noob question, but your idea is great so I'm doing it myself - Does the positive wire have the shotky diode? I just can't see it correctly in the picture.
Jun 30, 2009. 3:16 PMFr0ZenWolf says:
This is a good Instructable, I'm going to try this with a few tracphones.
May 20, 2009. 6:16 PMDIY Dave says:
cool
Jan 23, 2009. 3:29 PMmspark400 says:
Great 'ible! for my prototype i am using an ok solar cell but was unable to find the correct diode @radioshack. How critical is it to have that exact diode,and i have a IN4001 50v 1A diode. would this possibly work? If anyone can tell me ASAP that would be great, Thanks in advance! Cheers, mspark400
May 5, 2009. 6:25 AMthemike says:
The significance of the diode specified is that it is a Schottky diode, a special type with a particularly low forward voltage (the amount of voltage required before the diode begins to pass current). Other types of diodes, such as the standard 1N4001 and its brethren, should work, albeit at slightly reduced efficiency.
May 19, 2009. 8:18 PMflio191 says:
Thanks guys for the question and answer, I was going to ask about my 1N4004 but now I totally know that won't be possible, err. really that efficient.
Oct 17, 2008. 3:10 PMTechnoGeek95 says:
I was thinking of getting a Motofone F3 for a spare phone. Is it nice? Anyway, cool Instructable! Great way to save energy!
Apr 4, 2009. 2:25 PMcrait says:
This is a late reply but it's an amazing phone!
Dec 22, 2008. 9:59 PMomkar_hummer says:
so u mean that combination of a 4.5v solar panel and a diode charges the 3.7 v battery? IF yes than why are the wall unit chargers rated to 5 volts?
Dec 21, 2008. 6:05 AMomkar_hummer says:
can u post the schematic of your dc booster
Oct 17, 2008. 11:48 PMJr Hacking kid says:
where do you get one in the us?
Dec 21, 2008. 11:12 PMflio191 says:
find itt on eeebaayyyyyyy ;)
Dec 19, 2008. 7:41 AMevanwehrer says:
i think t-mobile
Dec 21, 2008. 6:04 AMomkar_hummer says:
can a cell phone be charged by using a joule thief?
Dec 19, 2008. 5:56 AMflio191 says:
Nice! I use this phone already, I will look into getting a solar panel for it. Can you still charge by power cord?
Dec 20, 2008. 2:49 PMflio191 says:
thats great news. thanks!
Dec 5, 2008. 1:05 PMAntpopper says:
Lithium cells can not be trickle charged, it will destroy them after they reach full capacity, so if your solution is to only charge it when it is less than full, that works, but placing a 4.2v zener in parrellel with the battery should guarantee the battery will not over charge.
Nov 27, 2008. 11:27 AMomkar_hummer says:
where did u install a boost converter? what is the final voltage output ?
Nov 25, 2008. 2:27 AMKryptonite says:
Hi,
I followed the link to the Wikipedia Web page for this phone, and it said that this is CDMA, didn't they get rid of that in like May? Or is this only in Australia? I got a phone that I found at some garage sale for 10c with charger and instructions so I bought it, to find that I couldn't ring out, send or recieve text because it was CDMA. Now I would really like to make this and it sounds great, but that 1 small thing is quite ominous as a could be failure. D =
Reards,
Kryptonite
Nov 22, 2008. 8:49 PMqon duixote says:
could the panel charge the phone with the phone powered down/dead battery? a handy feature for the random occasion someone is marooned without a charger. looks pretty slick to, not a bad way to start an eco-groovy conversation with someone
Oct 22, 2008. 9:46 PMthepaul1993 says:
how long have you got it to last with out a charge from mains power
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