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Cardboard might seem like an odd material for a desk lamp, but with a low-heat LED bulb this 15" lamp can shine all night in glorious maker style. It's light, it's sturdy and it's flat-pack. What's not to love?

I originally designed this lamp to go on my own desk in the Instructables Lab, but due to popular demand I've had to make a few more. It's now available on the Instructables Store. I hope you like it!

I designed the lamp using Autodesk 123D and Autodesk 123D Make, then cut the parts using a laser cutter.

Here's how it all fits together:



Read on to find out how I made it...
 
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Step 1: Designing the lamp model

123D Shot 5.jpg
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I started by designing a 3D model of the lamp using Autodesk 123D, which is freely available online.

To make a cross section of the lampshade, I used the Draw tool and the 3-Point Arc tool. Notice the grooves on the inside of the lamp; they're carefully sized to hold the electrical lamp components in place once the lamp is assembled. Everything else was just roughly estimated and tweaked as needed.

To turn the cross section into a 3D object, I used the Revolve tool. This tool spins a profile around an axis of your choice, producing an object with rotational symmetry.

I made the stand using a combination of hand-drawn splines and hemispheres, adjusting it until it looked sufficiently lampy. At the time of writing, Autodesk has not yet included a tool for accurately measuring the lampiness of a 3D model, so I had to judge that entirely by eye.

I joined the two parts together using the Combine tool (set to Join mode), then exported the object as an STL file.
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spiceyweasel says: Jan 15, 2012. 8:31 AM
Beautiful, but.....can you say fire hazard? I knew you could!
PenfoldPlant (author) in reply to spiceyweaselJan 15, 2012. 10:19 AM
A fair point. As I mentioned in Step 6, this has only been tested with low-heat LED bulbs. I suspect that using it with a normal bulb would lead to... interesting lighting effects.
spiceyweasel in reply to PenfoldPlantJan 15, 2012. 11:52 AM
Indeed. Needless to point out, but there are a certain number of people who lack the ability to read directions....or warning labels, either, for that matter. I'm just doing my part to keep those folks from burning down their homes.
Apolo8 in reply to spiceyweaselOct 15, 2012. 5:05 AM
if they lack the ability to read directions...they lack the ability to read your part!!!
Apeksha says: Jul 16, 2012. 3:26 AM
.eps file is not opening,can you plz upload file fresh in pdf or eps.so i can cut on laser cutter
thaizyber says: Jun 18, 2012. 12:03 AM
Dear friend

Anybody can advise the setting for use laser cut the cardboard?
(I don't want to bern the machine)

Thank in advance
Best regards
ThaiZyber
tb1970 in reply to thaizyberJul 11, 2012. 2:06 PM
Depends on the power of the laser. Low power and fast speed should be fine. I use a 100 watt laser so it cuts 4mm MDF with ease on a fairly quick setting 350cm/min on circa 50% power.
Cheers
Tony
tb1970 says: Jul 11, 2012. 2:04 PM
Saw this and though, AWESOME! Have acess to a SEI Mercury laser running ICARO software so thought I'd give it a go. The software opened the .eps file no problems. I deleted all the numbers (reckon I can figure the assembly out without them) and made sure all the layers and laser settings were okay. I cut the lot in one go out of 4mm mdf which the laser managed with ease. Not assembled it yet but tried a few pieces and the fit is great with the 4mm. Just need to find the right type of lamp fitting here in the UK now and I'm sorted. Many thanks for the files.
One minor point though, a DXF file would be great as it can be edited and re-nested at the desk as opposed to on the machine. Just a minor point.
ledfactory.china says: Jun 14, 2012. 6:02 PM
wow ,really ,good designed ,i admire your intelegent!
Wroger-Wroger says: Jun 3, 2012. 4:07 PM
Actually......

If I were you.......

I'd be making this out of something far better, like plywood....

Because it's so good it deserves to be made from something durable.

With some good PVA glue, it would be very strong as well.
cardboardguy says: May 12, 2012. 10:43 AM
Files seem to open only in newer versions of Illustrator (I am using CS3). Please add alternative, more universal formats. I think this interesting project will benefit from these additions.
bosco says: Feb 14, 2012. 11:26 AM
This lamp is great! - I loved it! - I bought it!!

The store doesn't have a place for reviews, so I'll review it here: There were no instructions included: What you see here is what you get. That was enough to 'get er done', but maybe some insider insight would have produced a better build. As it was, the laser burned part numbers/markings were cryptic and a fair number of joints had to be forced. All well and good when I'm making stuff out of old boxes, less cool when I paid for a laser cut kit. Sorry to rant, but not sorry enough to quit... The packing method used (Cling wrap a pile of cardboard pieces to one big pice, throw a heavy lamp unit on top) ensured numerous parts were bent. Lastly, QA was asleep: I received two #7 discs, and no #8 disc.

So maybe a store is not a good idea.

Happy Valentines!!
vcote says: Feb 9, 2012. 4:22 PM
Hi,

I have been trying to get help with 123D-Make. Everytime I try to import a file, the software just crashes. I tried different OBJ files. Have you run into that trouble? Any idea what I am doing wrong?
chernomor says: Feb 6, 2012. 8:19 PM
O.О That was just great!
nrune says: Feb 5, 2012. 11:27 AM
Sold out! Oh man! Would you make one more for me?? Don't have a laser cutter, great office conversation piece. Let me know.
whitefink says: Feb 3, 2012. 4:23 PM
this is a fine project, i've had problems with the .net 4 framework requirement, really slowed down my poor old surplus computer, also autodesk123 left out
some of the best line tools from older autocad.
GainEnergy says: Jan 30, 2012. 4:19 PM
Awesome! I am also wondering that would collect so much dust? or NOT? Thanks for sharing!
amjad831001 says: Jan 20, 2012. 1:47 AM
EPS not opening, cAN U PLEASE UPLOAD dxf INSTEAD
old.bodger in reply to amjad831001Jan 24, 2012. 1:01 PM
Yes please I vote for DXF's as well my cutter doesn't understand EPS's .....OR does anyone know of software that can open EPS's and save as DXF's ......I can't find one!
prakash.sonawane1 says: Jan 17, 2012. 12:19 AM
Pls hepls include the EPS file with all of the cut-out pieces!
PenfoldPlant (author) in reply to prakash.sonawane1Jan 18, 2012. 6:04 PM
I've just added it to Step 2. I can't wait to see your finished version!
printshop says: Jan 15, 2012. 11:38 AM
Super design, please send as EPS!
PenfoldPlant (author) in reply to printshopJan 18, 2012. 6:04 PM
Posted!
natantus says: Jan 15, 2012. 9:50 AM
Definitely post your design files on thingiverse.com so other people can make this same lamp! Sharing is caring.
PenfoldPlant (author) in reply to natantusJan 18, 2012. 6:04 PM
Sorry about the delay! The EPS files are now up available here in Step 2.
amjad831001 says: Jan 18, 2012. 5:15 AM
Would be glad if if could upload the EPS or DXF file...Thanx in Advance
5siniftestlerim says: Jan 17, 2012. 1:27 PM
wow grest! very nise desing...
macrumpton says: Jan 17, 2012. 1:06 PM
Is there any reason this could not be made out of laser cut plywood by a service like Pokono?
BrianJewett says: Jan 15, 2012. 3:28 PM
This would be even cooler in Coroplast! You could even mix different colors.

www.coroplast.com
macrumpton in reply to BrianJewettJan 17, 2012. 1:04 PM
I thought the same thing, but I have never heard of anyone cutting coroplast with a laser cutter. First of all you would need to use a dark color to allow it to absorb enough heat to burn/melt, and then you have the problem of it just flowing back together after the cutter has moved on.

I think a CNC router or maybe a CNC controlled knife would work better.
fungus amungus in reply to BrianJewettJan 15, 2012. 4:25 PM
Ooh, not bad. There's also a bunch of the stuff around every time there's an election.
bob_da_builder says: Jan 15, 2012. 8:57 AM
Is there any way you could email me the demisions? i dont have a laser cutter or that software so i have to cut if by hand
PenfoldPlant (author) in reply to bob_da_builderJan 15, 2012. 10:16 AM
D'oh! I forgot to include the EPS file with all of the cut-out pieces! I'll have these posted within the next couple of hours, so check back soon!
harryjone in reply to PenfoldPlantJan 17, 2012. 10:07 AM
Hey. I really loved your lamp. I was just wondering if you can put the file for download. Because i would like to give this as a gift to my best friend.
Thanks in advance :)
angelhut says: Jan 15, 2012. 8:56 PM
This lamp is very cool, it uses recyclable materials, good looking (in a FEA way), lightweight. Wow, too bad i stay in south east asia, else i would rush down to the store and get one!

You have done a most marvelous job, PenfoldPlant!. In this present world where things are made to throw away, you have shown how to repurpose everyday renewable materials.

I have Solidworks but i dun know how to slice this 3D model into 2D slices. Any Solidworks experts here kindly advise?
PenfoldPlant (author) in reply to angelhutJan 15, 2012. 9:48 PM
Thanks, angelhut! When I said that the lamp is available in our store, I actually meant our online store ( http://instructables.myshopify.com/ ). Maybe one day in the future we'll actually have a physical shop, but for now it's just a bunch of making toys in the Instructables Lab and cramming them into shipping boxes in our spare time...

Have you tried running 123D Make in order to slice up your models? It's available free online at: http://www.123dapp.com/make
angelhut in reply to PenfoldPlantJan 15, 2012. 11:37 PM
Alas, i have only Windows XP, not Mac OS X. So until Autocad makes it available on Windows, i have to use other method.

Actually, i was googling for a solution on doing it in Solidworks when a kind soul has actually put up a solution for me. Will try that.

Can i be Instructables Lab sole distributor in South East Asia for the lamp? Your design has inspired me to design a similar structure, but holding a simple DC motor and you guess it, a USB fan.

Will try to draw it in Solidworks and upload it asap. I do not have a laser cutter or access to one, so i guess will have to cut it out by hand and see how it turns out.

People like you will truly change the world, not like others who hold fancy concerts..

Rgds,
Eric
aoleung says: Jan 15, 2012. 7:18 PM
This is super cool. Your comment about looking like a raygun when halfway through made me think that you could probably mod this into exactly that - "raygun" lamp head that rests on the "holster" lamp stand, with the lamp head able to be detached and used as a localised flashlight. Wireless version with batteries? Time to tinker...
mikebook says: Jan 15, 2012. 11:00 AM
Is there a way to get it cut out of recycled cardboard? Seems like it would be a great idea for people who are thinking of way to go greener when buying something new...
keegancdr in reply to mikebookJan 15, 2012. 1:51 PM
great idea!
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