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Cardboard Desk Lamp

Cardboard Desk Lamp
Cardboard might seem like an odd material for a desk lamp, but with a low-heat LED bulb this 15" lamp can shine all night in glorious maker style. It's light, it's sturdy and it's flat-pack. What's not to love?

I originally designed this lamp to go on my own desk in the Instructables Lab, but due to popular demand I've had to make a few more. It's now available on the Instructables Store. I hope you like it!

I designed the lamp using Autodesk 123D and Autodesk 123D Make, then cut the parts using a laser cutter.

Here's how it all fits together:



Read on to find out how I made it...
 
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Step 1Designing the lamp model

Designing the lamp model
I started by designing a 3D model of the lamp using Autodesk 123D, which is freely available online.

To make a cross section of the lampshade, I used the Draw tool and the 3-Point Arc tool. Notice the grooves on the inside of the lamp; they're carefully sized to hold the electrical lamp components in place once the lamp is assembled. Everything else was just roughly estimated and tweaked as needed.

To turn the cross section into a 3D object, I used the Revolve tool. This tool spins a profile around an axis of your choice, producing an object with rotational symmetry.

I made the stand using a combination of hand-drawn splines and hemispheres, adjusting it until it looked sufficiently lampy. At the time of writing, Autodesk has not yet included a tool for accurately measuring the lampiness of a 3D model, so I had to judge that entirely by eye.

I joined the two parts together using the Combine tool (set to Join mode), then exported the object as an STL file.
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39 comments
May 12, 2012. 10:43 AMcardboardguy says:
Files seem to open only in newer versions of Illustrator (I am using CS3). Please add alternative, more universal formats. I think this interesting project will benefit from these additions.
Feb 14, 2012. 11:26 AMbosco says:
This lamp is great! - I loved it! - I bought it!!

The store doesn't have a place for reviews, so I'll review it here: There were no instructions included: What you see here is what you get. That was enough to 'get er done', but maybe some insider insight would have produced a better build. As it was, the laser burned part numbers/markings were cryptic and a fair number of joints had to be forced. All well and good when I'm making stuff out of old boxes, less cool when I paid for a laser cut kit. Sorry to rant, but not sorry enough to quit... The packing method used (Cling wrap a pile of cardboard pieces to one big pice, throw a heavy lamp unit on top) ensured numerous parts were bent. Lastly, QA was asleep: I received two #7 discs, and no #8 disc.

So maybe a store is not a good idea.

Happy Valentines!!
Feb 9, 2012. 4:22 PMvcote says:
Hi,

I have been trying to get help with 123D-Make. Everytime I try to import a file, the software just crashes. I tried different OBJ files. Have you run into that trouble? Any idea what I am doing wrong?
Feb 6, 2012. 8:19 PMchernomor says:
O. That was just great!
Feb 5, 2012. 11:27 AMnrune says:
Sold out! Oh man! Would you make one more for me?? Don't have a laser cutter, great office conversation piece. Let me know.
Feb 3, 2012. 4:23 PMwhitefink says:
this is a fine project, i've had problems with the .net 4 framework requirement, really slowed down my poor old surplus computer, also autodesk123 left out
some of the best line tools from older autocad.
Jan 30, 2012. 4:19 PMGainEnergy says:
Awesome! I am also wondering that would collect so much dust? or NOT? Thanks for sharing!
Jan 20, 2012. 1:47 AMamjad831001 says:
EPS not opening, cAN U PLEASE UPLOAD dxf INSTEAD
Jan 24, 2012. 1:01 PMold.bodger says:
Yes please I vote for DXF's as well my cutter doesn't understand EPS's .....OR does anyone know of software that can open EPS's and save as DXF's ......I can't find one!
Jan 17, 2012. 12:19 AMprakash.sonawane1 says:
Pls hepls include the EPS file with all of the cut-out pieces!
Jan 15, 2012. 11:38 AMprintshop says:
Super design, please send as EPS!
Jan 15, 2012. 9:50 AMnatantus says:
Definitely post your design files on thingiverse.com so other people can make this same lamp! Sharing is caring.
Jan 18, 2012. 5:15 AMamjad831001 says:
Would be glad if if could upload the EPS or DXF file...Thanx in Advance
Jan 17, 2012. 1:27 PM5siniftestlerim says:
wow grest! very nise desing...
Jan 17, 2012. 1:06 PMmacrumpton says:
Is there any reason this could not be made out of laser cut plywood by a service like Pokono?
Jan 15, 2012. 3:28 PMBrianJewett says:
This would be even cooler in Coroplast! You could even mix different colors.

www.coroplast.com
Jan 17, 2012. 1:04 PMmacrumpton says:
I thought the same thing, but I have never heard of anyone cutting coroplast with a laser cutter. First of all you would need to use a dark color to allow it to absorb enough heat to burn/melt, and then you have the problem of it just flowing back together after the cutter has moved on.

I think a CNC router or maybe a CNC controlled knife would work better.
Jan 15, 2012. 4:25 PMfungus amungus says:
Ooh, not bad. There's also a bunch of the stuff around every time there's an election.
Jan 15, 2012. 8:57 AMbob_da_builder says:
Is there any way you could email me the demisions? i dont have a laser cutter or that software so i have to cut if by hand
Jan 17, 2012. 10:07 AMharryjone says:
Hey. I really loved your lamp. I was just wondering if you can put the file for download. Because i would like to give this as a gift to my best friend.
Thanks in advance :)
Jan 15, 2012. 8:56 PMangelhut says:
This lamp is very cool, it uses recyclable materials, good looking (in a FEA way), lightweight. Wow, too bad i stay in south east asia, else i would rush down to the store and get one!

You have done a most marvelous job, PenfoldPlant!. In this present world where things are made to throw away, you have shown how to repurpose everyday renewable materials.

I have Solidworks but i dun know how to slice this 3D model into 2D slices. Any Solidworks experts here kindly advise?
Jan 15, 2012. 11:37 PMangelhut says:
Alas, i have only Windows XP, not Mac OS X. So until Autocad makes it available on Windows, i have to use other method.

Actually, i was googling for a solution on doing it in Solidworks when a kind soul has actually put up a solution for me. Will try that.

Can i be Instructables Lab sole distributor in South East Asia for the lamp? Your design has inspired me to design a similar structure, but holding a simple DC motor and you guess it, a USB fan.

Will try to draw it in Solidworks and upload it asap. I do not have a laser cutter or access to one, so i guess will have to cut it out by hand and see how it turns out.

People like you will truly change the world, not like others who hold fancy concerts..

Rgds,
Eric
Jan 15, 2012. 7:18 PMaoleung says:
This is super cool. Your comment about looking like a raygun when halfway through made me think that you could probably mod this into exactly that - "raygun" lamp head that rests on the "holster" lamp stand, with the lamp head able to be detached and used as a localised flashlight. Wireless version with batteries? Time to tinker...
Jan 15, 2012. 11:00 AMmikebook says:
Is there a way to get it cut out of recycled cardboard? Seems like it would be a great idea for people who are thinking of way to go greener when buying something new...
Jan 15, 2012. 1:51 PMkeegancdr says:
great idea!
Jan 15, 2012. 12:45 PMchristine edwards says:
I love this!!! thx. and I just happen to have a ton of cardboard I can't seem to throw out!
Jan 15, 2012. 8:31 AMspiceyweasel says:
Beautiful, but.....can you say fire hazard? I knew you could!
Jan 15, 2012. 11:52 AMspiceyweasel says:
Indeed. Needless to point out, but there are a certain number of people who lack the ability to read directions....or warning labels, either, for that matter. I'm just doing my part to keep those folks from burning down their homes.
Jan 15, 2012. 6:30 AMBrad I. says:
That is an awesome looking lamp. I think you should consider partnering with a puzzle manufacturer and selling pre-cut ones as puzzles! I'd love to assemble one myself, but I don't like cutting cardboard for a number of reasons. (mainly I seem to always hurt my hands)
Jan 15, 2012. 7:20 AMaskjerry says:
You may want to send your design to http://woodmarvels.com for sale... you get 50% for each plan or laser cut item he sells. I submitted several small things... it's nice to get a few dollars every month.
Jan 15, 2012. 8:35 AMspiceyweasel says:
Perhaps you can open a store of your own selling the 3D Autodesk design so other people can cut them out of other material and build their own. I love the design, but would prefer to make one from metal.

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Author:PenfoldPlant(Penfold Labs)
I'm a UK-grown tinkerer with a background in medicine and engineering, currently working (well, playing) as an Artist in Residence at the Instructables Lab in San Francisco. Please feel free to visit...
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