ChapStick LED Flashlight by BCat
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This is an instructable on how to make a flashlight out of a ChapStick tube. After reading up on multiple LED instructables I thought it would be neat to make an original design that had not been done before. Since button cell batteries can be expensive, I went with an A23 (12V) battery that cost less than $2.00 for two.
 
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Step 1: What you'll need:

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ChapStick Tube
Tactile Switch
A23 Battery (12V)
470-Ohm Resistor
10mm White LED (28,500mcd, 20mA, 3.5V)
Solder
Heat Shrink Tubing
Wire
"N" Battery Holder
J-B Weld
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Adambowker98 says: Apr 3, 2012. 6:59 PM
So, in step 5.... I didn't understand the instructions. Could you explain them a little better? I really want to build this.
BCat (author) says: Apr 5, 2012. 4:25 PM
What portion of the step are you needing further explanation on?
Adambowker98 says: Apr 5, 2012. 7:49 PM
I don't understand what you are putting on the bottom and what you are doing.
BCat (author) says: Apr 6, 2012. 6:21 AM
I just put a little piece of plastic down, between the two terminals of the tactile switch and soldered a metal tab (on top of the plastic) to one of the terminal connections on the tactile switch. Be careful because the plastic piece can melt. (This is the portion that the negative side of the battery will rest on.) The other terminal of the tactile switch has a piece of wire soldered to it (which you should actually do first.)

Clear as mud?
Adambowker98 says: Apr 6, 2012. 8:06 AM
But what good is the plastic between the two terminals?
BCat (author) says: Apr 6, 2012. 8:18 AM
It raises the metal tab up to make contact with the bottom of the battery and keeps it from making contact with the other terminal.
stormy0314 says: Dec 7, 2010. 12:24 PM
Could you use a voltage regulator instead of a resistor. I am just getting started in electronics and am not sure of all the substitutions.
Adambowker98 says: Apr 6, 2012. 8:13 AM
Maybe, but I think the resistor would work better for this project anyways considering its size.
BasicCarl1 says: Dec 10, 2011. 4:13 PM
can u use LED christmas lights? (the small ones)
smelly210 says: Dec 22, 2011. 11:07 AM
yes it worked for me
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smelly210 says: Dec 22, 2011. 11:06 AM
do u like flashlights lol
Venemot says: Apr 16, 2011. 9:03 AM
Just letting you guys know a23 batteries have 8 1.5 volt button cells
kieperm says: Apr 3, 2011. 3:24 PM
This is a great project. I started to tear apart the 12v battery and putting only 3 cells together. This way I don't need a resistor and save some $$ on the battery. Now if I could find a tool the would cut the 5mm square hole for the switch I could make these a little faster for some friends and Family.
kieperm says: Oct 23, 2010. 9:49 PM
me and my daughter thought this would be a fer cool project to try out. I we are using the (http://www.radioshack.com/product/index.jsp?productId=3060978) as our switch and since it has 4 posts on it I am not 100% sure how to wire it up so it will work. Any help would be great thanks
leggomylegoeggo says: Apr 3, 2011. 2:42 PM
I believe the posts opposite each other are connected. as long as you connect posts that aren't directly opposite, it should work. http://www.flickr.com/photos/59935244@N03/5475275601/ http://www.sparkfun.com/datasheets/Components/General/00097.jpg
Flying_MashedPotatoes says: Mar 23, 2011. 12:44 AM
This might have been said already (or something similar) but what if you picked up a cheap scanning radio from the dollar store and attach the volume wheel to the spinning end of the chaptick? then you have light brightness controll; perfect for looking during the night without waking up ur wife. (lulz i dont have wife though, me only 18)
arukaen says: Feb 4, 2009. 7:35 PM
Im new to the whole electronics hobby scene. Im trying todo this as my first project. So far I've failed horribly lol. I bought 2 LEDs one that I soldered and I think in my soldering screwed it up because it wont turn on when I connect it to my electronics lab kit. Then second one turned on but blew out. -_-
jaketheman987 says: Nov 10, 2010. 8:18 AM
You need to use resistors to reduce the current flow.
Munchys says: Jun 17, 2010. 3:23 PM
Could i shrink heat shrink with a blow dryer?
taleya says: Aug 9, 2010. 7:48 PM
You can, but you need a fairly beefy one. I've done it - if you have a salon-style hairdryer you can do it, but a cheapie one won't generate the heat.
BCat (author) says: Jun 19, 2010. 6:42 AM
I don't think a blow dryer gets hot enough. No access to a lighter or matches huh?
Munchys says: Jun 29, 2010. 11:56 AM
I didnt know i could use a lighter
Robot Lover says: Jul 2, 2010. 10:09 AM
this is really cool. I was thing of this idea a few days ago, but the switch was a pot that makes the led dim. 5*
Osiris19 says: Nov 1, 2009. 3:59 PM
 Could you use a SPST switch instead so you don't have to hold it down?
BCat (author) says: Nov 3, 2009. 7:37 AM
Absolutely.
Osiris19 says: Nov 3, 2009. 3:10 PM
 What type would you recommend?
BCat (author) says: Nov 5, 2009. 6:01 PM
The free type.  Honestly, I don't know.  I got my switch from a broken DVD player.  I'd probably get something like this: http://www.radioshack.com/product/index.jsp?productId=2062500&tab=features
Osiris19 says: Nov 6, 2009. 3:48 PM
 But, how would that work? It's rated at 250VAC and 3A. This switch would probably be better considering it's in the size range but the leads are little small.
http://www.radioshack.com/product/index.jsp?productId=3060978
acgr46 says: Jun 6, 2009. 1:14 PM
hey its very cool this..im new ati this things so its kind of difficult to follow some of the steps but i will try it. Where can i find the material?
Osiris19 says: Nov 6, 2009. 12:47 PM
 Radioshack.
j574sbi says: Jul 18, 2009. 1:50 PM
sell me one?
chinchymork says: Jul 11, 2009. 4:17 PM
wow what a great Instructable! I love it. I have seen this before and I just got around to making it! I did a crude job but it still works thats the main part! instead of your switch I found a momentary switch that I used it works great!
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aurorab17 says: Jun 19, 2009. 12:35 PM
what kind of wire was used in this step?
BCat (author) says: Jun 30, 2009. 10:42 PM
I used the wire from the "N Battery Holder".
R4Man18 says: Feb 23, 2009. 3:17 AM
put this into a lipstick cont and give it to the lady.... lady ada. lol
PyroMonger says: Feb 5, 2009. 11:09 AM
this is sweeeet....and convenient....and discrete..great job! 5/5
Kaylen97 says: Jan 4, 2009. 4:17 PM
wow I may have just made my instructables acount today but this deserves a blue ribbonb
chriscc63 says: Aug 19, 2008. 11:46 AM
you sun of a gun I was just prepairing the exact same instructable . yours is great too.
Colonel88 says: Nov 26, 2008. 2:06 PM
SUN????Heres an idea. LED DISCOBALL!!!!
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