We use batteries to power a lot of our electronics. But there are some battery powered devices that don't necessarily need to be portable all the time. One example is my son's battery powered swing. It can be moved around but it usually stays in the same general area. In cases like these it might be nice to power these devices with an AC adapter and save the batteries. So in this project, I am going to show you how you can use an old power adapter to power your electronics in place of batteries. I will share how to modify the adapter and two different ways to connect it to your electronic devices.
Step 1: Use a Voltage Regulator Circuit to Set the Output of the Power Supply to the Appropriate Voltage
It is very rare to find a power supply that will perfectly match an electrical appliance unless they are sold together as a pair. So we are going to have to modify our power adapter to match the circuit that we want to power. The easiest way to do this is to use a variable voltage regulator such as a LM317. The typical configuration for this kind of circuit is shown in the picture above. This regulator uses two resistors to set the output according to the formula: Vout=1.25*(1+R2/R1).
For most applications this circuit can be simplified a little bit. The capacitors are only needed if your load circuit is sensitive to small power fluctuations. So in many cases, these can be eliminated. The variable resistor R2 is useful if you want to be able to power multiple different devices. But if you are going to use the power supply exclusively on one device you can replace it with a fixed value resistor. Wire the circuit as shown with Vin connected to the power supply and Vout connected to the circuit that you want to power. The regulator will bring down the output of the power supply down to the value that you set.
Depending on the power rating of your circuit, you may need to add a heat sink.
My son's swing normally runs on four C size batteries. So I found an old power supply with a 9V 1000mA output. I figured that would be enough to replace the battery pack. Then I soldered together the LM317 regulator circuit with a 220 ohm resistor for R1 and a 820 ohm resistor for R2. These resistor values give an output voltage of 5.9V. (It would have been ideal to use a 240 ohm for R1 and a 910 ohm for R2 but I didn't have those values on hand) This output is still well within the operating range for a four cell battery pack. Anything between 1.25V and 1.5V per battery will usually work. Since the electronics on the swing just consists of a motor and a speed controller, I decided that the filtering capacitors weren't necessary and I left them off. See the following steps for the best methods for connecting everything together.