3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

DIY, Under-the-Bench-Mounted Soldering Station

DIY, Under-the-Bench-Mounted Soldering Station
I recently moved residence, and I had to rebuild my home workbench from scratch. I was a bit confined for space.

One of the things I wanted to do was to modify my soldering iron so that it could be bolted, unobtrusively, to the underside of my bench top. On further examination, it wasn't really conducive to that type of modification due to the large transformer. So I rebuilt the station, basically from scratch, so that I could run it from my bench PSU.

I've been using it for a couple months, now, and have had no issues. It works basically the same as the original station, except the controls and display are a little nicer.
 
Remove these adsRemove these ads by Signing Up
 

Step 1Original soldering station

Original soldering station
This is the original station. Inside, there's a hefty transformer, and the AC power is switched with an SCR. I paid about $47.00 for it. But you can also buy just the heater unit, if you were going to attempt something like this.

The kewl part about this particular station is that it's the "Bic pen" of soldering stations. I've seen the station sold under various brand names, and I've seen the same heater unit used on many different brands/models. This means the replacement heaters are readily available for CHEAP! You can buy just the heater unit, complete with a new tip, for only $7.00! Replacement tips are under $2.00. I've had very good luck with mine (I've used this particular station for maybe 3-4 years and worn out 1 heater and 1 tip!)  If you have trouble finding it, just ask. I don't want to spam, but if enough people ask, I'll post a link.

« Previous StepDownload PDFView All StepsNext Step »
16 comments
Nov 10, 2011. 3:39 AMThereyouhaveit says:
Hey author , your links are broken :(
Jul 30, 2010. 7:13 AMLindafr says:
please, public schematic and file hex. thx
Jan 16, 2011. 3:22 PMscampi16 says:
ii'd like to do the schematic, (only takes about half an hour ;p)
but could you post the source code of your program? i'd like to use this for a toaster oven wit another thermocouple so i would need to change the lookup table! (i'm too lazy to reinvent hot water (saying in dutch))
Jan 17, 2011. 10:22 PMscampi16 says:
yes indeed, i bought the oven about a year ago and it sat on the shelf since then. maybe i can really start of this project when i have some code to base my own program on. i'll start with the schematic as soon as i can and send it to you! (probably tomorrow or the day after)
Jan 17, 2011. 11:22 PMscampi16 says:
you tought about the shelf life of the solder paste?
Jan 20, 2011. 4:19 AMscampi16 says:
i sent you a pm with some preliminary schematic i came up with for this solder station. please share your thoughts about it and reply about the things you did differently than in my schematic.
Aug 4, 2010. 9:36 AMmcaco says:
Thanks, Ken!!!!!!!!!
Jul 22, 2010. 3:30 PMmcaco says:
Great proyect, how we can get the documentation? Regards.
Feb 1, 2010. 3:56 PMThe Ideanator says:
Could you make an Ible on the controller box by any chance? I think thats pretty cool. All I have is  the noob standard 'radioshack fire-starter'.
Feb 1, 2010. 11:40 AMtvittito says:
This thing looks great.  I spent all weekend looking at new soldering stations, but now I think I'll just build one.  Thanks!

Jan 31, 2010. 5:00 AMFutience says:
Wow!!! I'm soooo lucky to have the same soldering iron, can't wait to make my own version.

great job!

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
80
Followers
32
Author:klee27x