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Duct Tape R/C Plane

Duct Tape R/C Plane
For the last few years I've been getting into radio controlled electric airplanes. I got the idea that it would be a fun challenge to try to make an r/c plane out of duct tape . . . just to see if it could be done. Here is what I came up with.

Be sure to check out the video in step 11, and let me know what you think.
 
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Step 1Lay-out

Lay-out
I made a frame for the plane out of foamboard, and covered it with duct tape. 

The wing is 40 inches wide, and the center of the wing is 8.5 inches across. I laid out each wing half separately on a single sheet of 20" by 30" foam core.

I have included a lay-out I drew up to give more details for those interested in making something similar. The rib patterns need to be printed out the correct size, however. Click the little "i" in the upper left corner of each photo and grab a copy of the original size. You will have to do some resizing in your photo editor to make sure that the number 1 rib prints out at about 8 1/2" (about 215 mm), and the number 6 rib prints out at about 6 3/4" (about 172 mm). This will ensure that all the rib patterns on both sheets are true to scale. The center lines on each rib pattern are used as a guide. This center strip is to be cut out and discarded when you cut out top and bottom half of each rib.

I wrote a couple of additional notes on the lay-out that should provide enough detail for those attempting this build.

As a warning, this wing isn't very durable and won't make for a very good first experience in radio control. If you want to get into r/c airplanes, I recommend epp flying wings as they are super-durable and fun to fly. I like traditional planes too, but I had a great experience entering the hobby through epp flying wings, like slope gliders and combat wings.
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39 comments
Apr 9, 2012. 9:06 PMsupalightnin says:
ummm can i pls have links for the transmitter and receiver?? thanks im a noob and this is my first rc plane
Mar 13, 2012. 5:37 PMDavid97 says:
is there a setup for t6connfig for the servo mixing.
Mar 18, 2012. 8:23 PMDavid97 says:
If it is computer programable can you tell me where i can download the softwere.
Mar 20, 2012. 8:15 PMDavid97 says:
oh i see, My radio plugs into the computer to mix and the program it uses is called t6config, (i wish I could afford a spectrum).Thanks anyway.
Dec 26, 2011. 5:22 AMrijan says:
which motor you have used
Nov 11, 2011. 2:24 PMcarlsands says:
wow that is awsome
Jul 29, 2011. 7:35 AMbkaspersky says:
What quantity of each part did you use?
Jul 19, 2011. 7:35 AMceeceemerto says:
hey, what else can i use besides "foam core"? i don't think that its available in our country.
Jul 11, 2011. 11:35 PMhivoltage says:
This is a sweet plane! I am just getting into building and flying my own wings, and ended up building a "Divinity II" wing out of foam core board. Its 48" and came out to 20 oz all up weight with a 50 gram motor and 3s 2200 lipo pack. I'm already on my second one after the first had a "slight" mishap at the flying field. Its built from laminated layers of the foam board and uses a KFM airfoil. I know flying wings are not really a good first plane, but I'm quickly getting the hang of flying it without crashing it. I built a hot wire foam cutter so I can try cutting out different styles and designs of wings from blocks of epp or polystyrene, as soon as I can find a good source of foam in socal... anyway your plane came out great and looks like it flies really well, 5 stars!
Jul 12, 2011. 1:20 AMhivoltage says:
This is the thread over at RCGroups for the plane, I have not actually posted in it, but the pdf of the parts layout is there. I use foam "Readiboard" from the dollar tree with the paper outsides removed. KFM airfoils are just airfoils with steps in them, usually created by the edge of the sheet of foam. they are easy to make in planes built out of foam board or fanfold just by laminating layers together without using ribs. There is something amazing about spending time building something and then seeing it soar up into the air, I know I'm hooked.
Jul 6, 2011. 4:00 PMDIY and STUFF says:
AMAZING now my faorite thing in the world got better im voting for it
Jul 5, 2011. 4:17 PMheavyfire88 says:
To break it into 1 million pieces, all you need to do is to drop it down from your hand.. -.-
And the motor that you are using there is too big for it. As far as I can see from the image, you use a motor that uses 9x4 and 1300 mA battery. Hmm. It is really creative. But erhm. I think the "foam" is not the right material for this kinda plane - "Zagi". I think balsa wood would be much more proper.
Jun 27, 2011. 10:18 PMalimonov says:
This is one of the best RC instructables I've seen in a while. It would be very helpful if you posted a blueprint or layout of the wings so I could see exactly what size all the wings should be because I am building this by myself.
Jun 29, 2011. 4:36 PMpepelepew says:
Yes blueprints would be nice, especially regarding the airfoil shapes, if I had some info on the shapes design I'd already be building the plane!
Jun 29, 2011. 3:58 PMDream Dragon says:
If you don't know it already you should google "Mugi", you'll LOVE it!

Your project looks like huge fun.
Jun 28, 2011. 7:22 PMorvis says:
Brilliantly done, first to take up the challenge of making duct tape fly despite its texture and weight, second for fully following through with it, and third for succeeding so well!
Jun 28, 2011. 7:41 AMfrank26080115 says:
Can you tell us how much the entire plane weighs?
Jun 28, 2011. 1:27 AMkondzio29 says:
Nice! Get five stars from me!
So duct tape can fly...
Jun 27, 2011. 12:18 PMgrunff says:
Great build! Really impressed (and surprised!) that it flies that well with all that weight. Can you tell us what battery (2S 1100mAh or so?) and what motor you are using?
Jun 27, 2011. 12:14 PMynze says:
Very, very cool!
Jun 27, 2011. 12:13 PMGr3at_Whit3_North_Guy says:
how much does the parts cost?
Jun 27, 2011. 9:31 AMmikeasaurus says:
Wow, another awesome flying project!
That wing has got some lift to overcome the weight of the duct tape, nice!
Jun 27, 2011. 9:41 AMSHIFT! says:
Please post a video on this so we can submit it into the Make It Move contest!
Jun 27, 2011. 5:07 AMsplazem says:
Awesome! You have my vote!
Jun 27, 2011. 10:24 AMH1T4TCH1 says:
+1!

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