I often meet handy people, both men and women, who do not go near to anything electrical because they are frightened of electricity. It is good to have a strong respect for electricity. It is also good to know how to make basic electrical measurements around the home. A multi-meter is the tool every home ought have. They eliminate the guess work from so many things and can save a lot of money.
A suitable multi-meter for occasional use around the home and automobile can be had for less than $ 5. This link is to a very inexpensive meter that includes some functions found only on meters costing twenty times more just a few years ago. More expensive meters do not necessarily have more features. They give greater accuracy for professional work, and they are more rugged in their construction and durability.
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The black probe is normally associated with the ground or negative terminal. The red probe is normally associated with the "hot" or positive terminal. For household uses illustrated in this Instructable you can ignore all of that and use either probe on any terminal.
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If you have to open a breaker panel/bus box, BEFORE you open it, touch the door with the back of your hand. An electric shock will cause you muscles to contract so if, by chance there is a problem and the panel is HOT, the electric current will force your muscles to draw your hand AWAY from the hot panel. You will get a shock, but will live to tell about it.
Next, in choosing a multi-meter, get the highest category you can afford. The higher CAT rating the better protection if something goes wrong. The higher protection will help keep the multi-meter from exploding due to a power surge. CAT IV is the best option if you can afford it.
Finally try to hold the leads in ONE HAND when testing higher voltage circuits such as 110 AC. If something goes wrong only your hand will be affected. If you happen to be holding the leads one in each hand and there is a short, the path of least resistance is from one hand to the other and your heart just happens to be in that path.
I have a couple meters and I ofter use my Simpson analog meter for certain situations where a digital meter is not fast enough to register an electrical pulse such as in a fuel injector system.
Everyone must have a multimeter, it is a very good learning tool!
I have got 'n poor/cheap one 'currently'... must find a replacement, any suggestions? 3-phase capabilities would be good...
Depending on the current going through a circuit... it may only take a tiny film to provide enough resistance to cause a problem... in some circuits the addition of as little as 1K ohm is enough to cause a failure.
Jerry
http://en.wikipedia.org/wiki/Electronics_Technicians_Association
I have been down that road myself, and what you describe is definitely a commonly occurring problem.
Of significance is also the metals used for the battery and clamp and the nature of the corrosion causing discoloration that would be visible. Further, if the film is so slight that it can't even be seen, the abrasive action of taking the clamped connector off and putting it back on alone would have cleaned it sufficiently for a light load like lights.
You wrote "1K Ohm" as being a small resistance, but between a battery terminal and the clamped connector where you cannot even see any corrosion, you will not find even three orders of magnitude lower resistance... less than 1 ohm.
As for dissimilar circuits and different connectors, I do agree in those circumstances a contact can be fouled by corrosion or other contaminants and cause a problem without it being visible, particularly logic circuits where you end up with a capacitive junction.
With enough (a visible level) corrosion, you could measure 1 Mohm, but it would not be a "fully functional battery clamp/post" anymore. The key to the battery post and connector is that when you tighten it down, the areas where mechanical stress occur are the primary current path. If there are air gaps elsewhere, you'd have corrosion sooner in that area but should measure where the connector friction scrubs away the surface layer on the contact point.
With car batteries it is pretty rare for corrosion to cause problems without being plainly visible. There is a reason the terminals are typically made out of lead and not a better conductor like copper.
Depending on the circuit you have... 1K ohm can make a huge difference. Let's look at an LED running on 12 volts.
An LED uses 2.2 volts and takes 20mA... or 0.020 amps. (typical)
So you take 12v and subtract 2.2 volts... that leaves 9.8 volts that needs to be dissipated. Okay... 9.8 volts divided by 0.02 amps is 490 ohms. Now... add 1K of resistance from corrosion... 1,490 ohms total.
9.8volts / 1,490 = 0.0065 amps... or 6.5 mA. That is a WHOLE lot less current than the LED expects... so it barely glows if at all. Now imagine a microprocessor that is connected to an input via an optocoupler... and the LED above is the one for the optocoupler... see the issue?
Jerry
I was referring to 1 milliohm, not 1 Megaohm.
20 years is about the time frame when Rat Shack made the corporate decision to put their weight behind meters as opposed to oscilloscopes. There was a time when The Shack sold scopes too. I often wonder how different the world might be had they chosen otherwise?
They're a poor excuse for a phone kiosk now so it serves them right.
/me hugs his TEK 2336 with the Y option ... Oh yeah!
From reading the comments transactions to this point it's becoming obviousl that there are some people who just refuse to stay with your goal, and instead have to "display" their expertice!!!!! Such a shame.
In order to not miss something in the comments that would be helpful to me, I am forced to wade through all of these wise-acre comments, which as you alluded to from the beginning, are extremely intimidating AND confusing.
It would be nice if these "butinskys" would just stay out of 'ibles intended for the novices.
Again, thanks for the efforts to keep it simple.