Introduction: Edison Lamp in a Bell Jar

Picture of Edison Lamp in a Bell Jar

I made an Edison lamp for my cousin about 3 years ago. Since then I have wanted to make one for myself and have played around with a whole heap of different variants in my mind.

Recently I started to look at different computer aided design methods to help refine these designs.

I am very happy with the result. I had originally thought about adding a lot more in the form of details than is present in the finished work. The design refinements made as a result of being able to visualize my ideas were key to stripping back the unnecessary embellishments.

Step 1: Using SketchBookX

Picture of Using SketchBookX

I found SketchbookX for tablet computers incredibly handy and intuitive for drawing out ideas to be turned.This is mainly due to the mirror tool.

The mirror tool allowed me to draw a line as a cut and see the corresponding cut appear on the opposite side.

Step 2: Google Sketchup

Picture of Google Sketchup

Google Sketchup has a whole bunch of great tools for helping out with design.

The one I use most when woodturning is the 'follow me' tool.

I tend to draw half of a design in camera front view, then change the camera to ISO and draw a circle on the mirror line.
I use the follow me tool first clicking on the item I want to make into a 3D shape and then use the circle to describe the path.


My design was refined a lot in Sketchup.

It is worth pointing out that there are other programs out there which can be used to help design. I used these two as I am more familiar with them and have access to them. You might have other preferences.

Step 3: Pick the Wood and Cut It

Picture of Pick the Wood and Cut It

Pick the wood you want and cut it into a round shape.

I chose beech and mahogany.

Partly because I had them in stock and partly because I love the contrast they have with each other.
(Incidentally I really wanted the internal part to reflect the equipment used in the original Edison experiments and I thought the contrast would allow for this part to be identifiable separate from the rest of the base - this is another reason why I thought having a more simple base was a better way to go)

I marked the center on my blank which helps when working between centers.

I made sure to switch on the dust collection at this point.

Step 4: Turning the Beach to Fit Inside the Bell Jar

Picture of Turning the Beach to Fit Inside the Bell Jar

Locate the center and turn to a true round.
I knew that I was going to work on the end of the piece so I turned a spigot.
(A spigot is the part that the chuck can grip onto)
I then grabbed the work in the chuck and used trial and error until I found the correct dimension to fit into the bell jar.

(Interestingly this is an old hand made bell jar and it was not perfectly round meaning I had to work trial and error as a single measurement would have been inaccurate.)

Step 5: Work Out Where the Curve Should Be

Picture of Work Out Where the Curve Should Be

I knew the curve should allow the lamp to sit above the bottom level of the bell jar but should not allow the lamp to touch the top of the jar.

I found the easiest way to work this out was to hold the lamp in the position I wanted it to be at and measure this point before transferring the measurement to the wood.

At around this time I cut a recess for the lap fitting in the wood.

Step 6: Cut That Sweet Sweet Curve Also Hollow for the Lamp Fitting

Picture of Cut That Sweet Sweet Curve Also Hollow for the Lamp Fitting

I used a bowl gouge to but the curve from the point measured earlier and hollowed for the lamp fitting.
I used trial and error to find the width of the lamp fitting.

Once this was done I put the bell jar and the fitting with wood on top of the mahogany - smiled and had a cup of tea.

Step 7: Mount the Mahogany and Work Some Woodturning Magic

Picture of Mount the Mahogany and Work Some Woodturning Magic

Using the same method described above chuck up the mahogany work out and cut the outside diameter of the bell jar and a recess for the beech and lamp insert to fit into.

Step 8: Finnish Glue and Carve Off That Ugly Spiggot

Picture of Finnish Glue and Carve Off That Ugly Spiggot

There is a whole world of finishing products which could be used. Here I wanted a high gloss so I used sanding sealer melamine and burnishing cream; sanding between coats. The burnishing cream acts as its own sanding paper and as Elzar from Futurama would put it .. Cranks it up a notch

I carved off the spigot using sharp tools.

Step 9: Wire That Bad Boy Up

Picture of Wire That Bad Boy Up

I used a 2 core wire with this lamp as well as a dimmer.
I highly recommend using a dimmer with an Edison lamp as they look better dimmed and last longer.

The wiring was completed using the manufactures instructions. I suspect most lamps are similar but its best to follow the instructions for your fitting.

Then came the moment of truth when we tested the lamp for the first time. It worked and we celebrated with a cup of tea.

Step 10: Find the Perfect Place for Your New Awesome Lamp

Picture of Find the Perfect Place for Your New Awesome Lamp

I'm still looking for the ideal place for my new lamp but for now it can live on the windowsill.

It gives a nice warm light which is nice to work to using sketchup and SketchBookX developing new ideas for Instructables before bed time.

Comments

toby7 (author)2015-05-24

Where did you get the jar?

world of woodcraft (author)toby72015-05-25

Hello Toby. I happened to have a few of these spare from an old project. + I tend to accumulate interesting parts for future projects. But I know that they are still being made (possibly to a higher tolerance than my one) I can remember looking when I needed them and I know there are specialists who deal with them mainly for taxidermy and museums. I have a feeling that this one came from Ebay but could not be sure.

toby7 (author)world of woodcraft2016-08-31

I found what I needed at Walmart.

world of woodcraft (author)toby72016-08-31

Nice one. Can I ask how much you payed. I would like to make more of these but didn't think I could afford the cost of the bell jars. This one is in use almoast every night.

Amaries (author)2015-07-09

This is so nice, I have to try it. Thank you.

Hey thank you.. Im sure you will have a blast making one for yourself.

PLPMINER (author)2015-07-02

Well planed and executed.......I totally agree with you choosing to use a dimmer switch. ...Westinghouse has some eye pleasing blubs to consider unlike the "vintage' brand sold at Home Depot - Stay away from the 60 watt bulbs.....

Hey thank you. I have to admit I bought from the internet. I live in the UK an don't think we have Westinghouse or Home Depot. Im sure some of the users of Instructables will be very happy for the advice.

CJLullham (author)2015-05-28

I love the light bulb you used. If it had been any different the effect wouldn't bee the same. It's pity that this instructable is too hard for me

thank you. what part do you think is too hard? perhaps their is a way i can make an itteration to make it easier. or make design changes for you.

world of woodcraft (author)2015-05-07

Thank you

JON-A-TRON (author)2015-05-05

Gorgeous! I'm not familiar with turning wood. Do you just trim off a little bit, then test fit the bell jar, then repeat until you get the fit you want?

bpark1000 (author)JON-A-TRON2015-05-05

There is a magic tool that wood turners use. It is like a caliper, except the "far" anvil is rounded and smooth, and the "near" anvil is a wood lathe parting tool, clamped in position with a thumbscrew. You adjust the tool position until the "caliper" gap is the diameter you want. You apply the tool to the spinning wood, and when the diameter is right, the tool slips down over the work. The tool usually cuts a narrow area only, so you widen it to suit with another tool.

The tool you speak of is totally on my wish list.
http://www.ockenden-timber.co.uk/index.php?main_pa...
Robert sorby sizing tool. But for this one i did check the work and make adjustments as needed

Hi for this work I did a test fit and then took off a little more and tested. This is one of the easiest ways to ensure a good fit. And I needed to do it this way due to the bell Jar not being completely round.

Wood turning is kinda like mettle turning with different tools. Essentially there is a lathe which holds and spins wood. as a wood turner you have a tool rest which rests your cutting tool and a cutting tool.

For a slightly better visual description here is a video of me making a box which I keep ball baring in https://www.youtube.com/watch?v=65eN83cr3uI

vguerrero1 (author)2015-05-05

I love it!

thank you

seamster (author)2015-05-03

This is just gorgeous. I really love the clean design!

Thank you. I'm very happy with how it turned out. I have wanted one for myself for a long time but wasn't happy with any of the lamps on offer commercially

Grunambulax (author)2015-05-04

yes. I love the minimalist design. it works.

Thank you. I have to say I am glad that I took the time to work on different design iterations before finding this one. I think i naturally like to embellish but agree the minimalist look works better with this one.

I keep thinking back to a student I once had, they explained modernism in the best way.. saying "most art is lies, its paint an stuff trying to be things their not. modernism is paint being paint and not trying to be anything else. no secret tricks" I really love this idea of the material being true to itself. Not trying to lie about what it is. I think this is an honest lamp. I don't think I would have made it so honest if I hadn't experimented first.

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Bio: I work for a charity most of the time but when i,m not i am a wood tuner, former teacher, artist and prop maker ... More »
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