Instructables
Picture of Electric Generator Powering LEDs
string.JPG
redled.JPG
metalrod.JPG
magnet.JPG
copperwire.JPG
Cardboard.JPG
Introduction
The Electric Generator is designed to help students understand how electricity is generated by actually allowing them to generate their own electricity. This generator is created using mostly household items. Follow the instructions below for optimal power generation. Have fun!
 
Video:

 
Materials List
 
Cardboard Magnet Wire
Metal Rod 2x Magnet
String Red LED (1.6v)
Optional Green (2.2v) and Blue (3.8v) LED    
 
 
 
Suggested Tools:
  • Hot Glue Gun
  • Scissors
  • Sandpaper
  • Multi-Meter
  • Wire Stripper
  • Ruler
  • Electrical Tape

 
Remove these adsRemove these ads by Signing Up

Step 1: Building the Housing

Picture of Building the Housing
cardboardlayout.JPG
cardboardfolded.JPG
carboardhotglue.JPG
cardboardfinish.JPG
Step One
The first thing we need to do is design the housing for the generator. The most important factor in deciding the shape and size of the housing is the size of your magnets. The magnets we are using are Ceramic Block Magnets with a size of 3/8” x 7/8” x 1-7/8”. Because of the magnet size we decided to make our housing 2-1/2” x 1-1/2” x 3”. This leaves enough room for the magnets to spin around inside the housing.
 
Step Two
Grab your cardboard box or piece of cardboard that you will be using. The thicker or stronger the cardboard the longer it will last. We found the easiest way to build the housing is to cut one length of cardboard and fold it. In our case we cut a piece of cardboard 3” x 8”. We then folded at 1-1/2”, 4”, 5-1/2” to form a rectangle. Just like the picture above. We then used hot glue to hold the ends together. Make sure you use enough hot glue that it holds together quite well. Now that your housing is built you can start to add the wire.
Akash Sinha2 months ago

Hey i just wanna know science behind this project?

EGRobotics (author)  Akash Sinha2 months ago
Hi Akash! Thats great! I'l start with what electricity is. Electricity is when the electrons move from one atom to the next. Electrons an magnetism share a link. You can use magnetism to get the electrons to flow from one atom to another.

In this case they get pulled and then pushed back because of the magnets north and south poles. This creates AC(Alternating Current) in which the electrons flow back and forth, which we know to be electricity.

If you are more curious feel free to read about Electromagnetism:

http://en.wikipedia.org/wiki/Electromagnetism

EG Robotics!
Akash Sinha2 months ago

Hey i just wanna know science behind this project?

IITO4 months ago

dude, i knew this a few months ago, i just wanna ask one question, what kind of wire should i use? it's actually calls "magnetic wire" or there's some other name? because i never heard of that name before :P , thanks

EGRobotics (author)  IITO4 months ago
Hi IITO,

It commonly goes by Magnet Wire. If you do an online search for "Magnet Wire" you will find lots of companies selling it. The thicker the gauge (lower the number) the more amperage the generator will allow. We used 28 or 30 gauge for our generator.

A quick search on eBay of "28 gauge Magnet Wire" will bring you a few options. Good luck with it!

EG Robotics
IITO4 months ago

dude, i knew this a few months ago, i just wanna ask one question, what kind of wire should i use? it's actually calls "magnetic wire" or there's some other name? because i never heard of that name before :P , thanks

jgobaira10 months ago
What was the most voltage produced by it that you saw? I need to know for my science fair project
EGRobotics (author)  jgobaira10 months ago
Hi jgobaira,

The voltage will change depending on how many times it is wrapped, the strength of the magnet, and how fast you spin the magnet.

With winding 300 times, using ferrite craft magnets, and using the string to make it spin faster we were able to get between 3 and 3.5 Volts.

We have also created a similar generator with 400 wraps and it gave off more than 4 volts.

Let me know how your science fair project goes or if you have any questions!

Good Luck!
EG Robotics
jgobaira10 months ago
Loving it!!! But wouldn't it help if the rod was put in before the wire was wrapped around? It would save a lot of time separating wire to make a hole... Just a thought...
EGRobotics (author)  jgobaira10 months ago
Hi jgobaira

For sure, this also keeps you from breaking wires when pushing through! Although we found we were able to wrap the wire faster without the rod in because the wire would occasionally catch on the tip of the rod.
Damo5511 months ago
I was Wondering if i attached my mini steam engine to it to propell the genorator then would it still work
EGRobotics (author)  Damo5511 months ago
Hi Damo55,

A mini steam engine attached would work as long as it was capable of spinning it fast enough, If not you might have to hook it into some sort of gearing to increase the speed at which it turns. Should work though! Post a picture if you get it working would love to see it!

EG Robotics
Vicodyn1 year ago
I am having issues with the captcha box loading so I can't add a reply.

I also have the windings of a 1.5 horse motor from the mill I work at that I was thinking about using. The bearings went out on it and they threw it away so I snagged it a took it apart. I found magnets in another motor and need to remove them from the housing to put them in a better position. Do the magnets need to spin in a specific way according to the windings?
EGRobotics (author)  Vicodyn1 year ago
Hi Vicodyn,

That's great, scavenging parts for electronics is the way to go! I don't believe it makes a difference how they spin according to the winding as long as it gets a clear North and a South Pole alternating. If it was to go diagonally (1/2 South, 1/2 North) it would weaken it and not work well. . The key is to get the wires as close to the magnet as possible without scraping the sides. We tried the Magnet going the same way as the winding and it was less powerful, which I believe was due to the magnet being a little farther away in our design.

Good Luck. Post a reply when you finish, I would love to see it!

EG Robotics
Vicodyn1 year ago
Are you required to used stripped wire or is insulated wire an option when building a generator of this type?

The reason I ask is I have access to spools of coated wire but not uncoated.
EGRobotics (author)  Vicodyn1 year ago
Thanks for asking!

The magnet wire has a thin coating around it to keep it from contacting. This is why we sand the ends of the wires before we hook them up to an LED.

You should be able to use insulated wire. It may decrease the strength of it slightly as you will not be able to wrap it as closely. Plastic should not hinder the magnetic forces.

Most insulated wire is a smaller gauge (bigger wire), which should give you more amperage than the magnet wire.

Good luck with it and let us know how it worked out for you!
I was thinking something bigger, maybe attach a magnetic toy which rotates without any help and attaching it to this. We can fix up more than 1 LED and make a bulb to light up the house. It would be extremely efficient if it worked! I love this generator thingie!
Gabse1 year ago
A grate Flashlight :-)
Errfadi1 year ago
it is like a baby toy , no use practically .
thank U
EGRobotics (author)  Errfadi1 year ago
It is designed for students in elementary school to learn about electricity. Instead of just explaining to students how it works, this is a cheap, easy, practical way for students to really understand by actually building an electric generator on a small scale.
I agree with you, that may give an idea or induce zeal to those who like or enjoy electricity,but i think collecting these things & put them together take time.
this( long time) isn't acceptable by children hence they prefer playing.

really it is a great effort ... thank u again .
EGRobotics (author)  Errfadi1 year ago
We teach 1-5th graders and the students enjoy this project. Our class is two hours long on this specific project and so far students have maintained focus and expressed that they had a fun time.
Seems perfect! I will try this with my 11y students, have a feeling they will enjoy it!
Obvious. As a toy, is interesting.
Wyle_E1 year ago
Quibbles: That's not shielded wire, just insulated wire of the sort usually called "magnet wire." "Shielded" has a different meaning in electronics. Also, most LEDs have a reverse breakdown voltage not much higher than their forward voltage, so they should be protected from reverse polarity. Two LEDs in back-to-front parallel will do if both are the same color.
EGRobotics (author)  Wyle_E1 year ago
Hi Wyle_E,
Thanks for the note of shielded wire, I'll change it to magnet wire.

We didn't put the back to front LED in the guide, but have tried it out previously and works well. Even with two sets of LEDs it lights up well.

As far as only having one LED on it, we have tested it out quite a bit and have had no problem with them so far. We noticed the students lose them or break the generator before the LED breaks down.
Thats really cool man, nice job! i just feel like you should call it DIY Dynamo or something, but thats a technicality.
Will be trying this soon, thanks for the nice instructable!
k2iran1 year ago
i like the idea.. gj :)
joedavid21 year ago
Great...
Schmidty161 year ago
so cool
rimar20001 year ago
Very interesting!