Make this Electrostatic Motor From Scrap

 by brazilero2008
FeaturedContest Winner
Fig 2.JPG
Fig 1.JPG
Fig 37.JPG
Intro   
   Here is an electrostatic motor that' s easily built for a science project. The rotor was constructed by laminating a strip of aluminum foil between layers of plastic packaging tape and rolling it into a tube. The tube was mounted on an axle using cardboard end caps w/flat washers at the centers as bearings. Stationary electrodes or stators were made from a ring of nails suspended co-axially w/respect to the rotor and energized w/negative, high voltage DC. A framework made from drinking straws, tape and plastic covers of tin cans maintained the stators in proper alignment around the rotor.

   The project provides an opportunity to learn about Coulomb's Law which describes electrostatic attraction/repulsion between charged points. Specifically, the rotor spins because negatively charged surface areas of the rotor are repelled after they contact the electrically hot stators. Each charged area then deposits excess electrons to the adjacent, grounded stator on the ring as the rotor turns. The charge-discharge cycle repeats as each neutralized area of the rotor approaches the next energized stator. I used re-purposed recyclables and some basic hardware for this project to reduce construction costs to a minimum.

Caution !
   This project requires high voltage direct current (HVDC), so choose a power source that is appropriate for your level of experience.
 

  
 
Remove these adsRemove these ads by Signing Up

Step 1: Parts & Tools

   I've included a list of parts for the project; but improvise and substitute whenever necessary. Be sure to keep in mind the following points:
  • Rotor must be light in weight.
  • Rotor must be balanced. 
  • Stators must be well insulated from each other to prevent internal arcing.
Rotor Assembly
Axle (1) -- 15 cm x 0.3 cm dia coat hanger.
Axle Bearings (2) -- Stainless steel flat washers w/0.3 cm ID hole (http://www.smallparts.com).
Axle Sleeves (2) -- 3 cm x 0.4 cm dia drinking straws (included w/small packages of soft drinks). 
End Caps (2) -- approx 4.0 cm dia discs (use cardboard end cover from 3-ring binder).
Lining Strip (1) -- 2.5 cm x 15 cm strip of AL foil.

Stators (6) -- 5 cm length nails.

Stator Housing Assembly
Rims (2) -- Plastic flip lids from mixed nut containers.
Rim Supports (12) -- Std size drinking straws (1/4 inch dia).
Suspension Bands (2) -- Rubber bands.

Rotor Frame 
Plastic Horseshoe (1) -- Scrounged from discard box at local schoolyard after community fair; or make one from cardboard.

Project Base 
Scrap Acrylic or Cardboard Sheet (1) -- Cut to appropriate size.
Spacer -- plastic bottle cap.

Power Source (1) -- Typical sources of HVDC in the low microamp range such as room air ionizers, Van de Graaffs and Whimshursts may be too weak to power this motor. Consider a high potential transformer. Simco's CH-30 Chargemaster  (http://www.simco.biz) is one of the "amp-kicking" bad boys of electrostatic generators. Sometimes these units are available through electronic auctions at large discounts by liquidation vendors who don't know what they can do!

Misc Items
Color-coded Wire Binding Posts (2)
Color-coded HV Wire (red & black)
Glues (Cyanoacrylate)
Packaging/Shipping Tape (5.0 cm wide)
Typical Connecting Hardware (small bolts, lock & flat washers, nuts)

Tools
Compass
Electric Drill
Handheld Hole Punch
Hobby File
Protractor
Ruler
Sanding Block
Sharp Pencil
Utility Scissors


  
flyingpuppy says: Sep 20, 2012. 5:12 PM
Gente, que complicado. But your tutorial is well done. Will have to study this. Thanks!
PeckLauros in reply to flyingpuppyOct 20, 2012. 3:39 AM
Brasileira?
agis68 says: Sep 11, 2012. 12:17 PM
excellent for scholl project! liked the choosen colors.....cool
agis68 in reply to agis68Sep 11, 2012. 12:18 PM
forgot on previous....I adore your charge master!!!!!!!!!!
brazilero2008 (author) in reply to agis68Sep 11, 2012. 3:56 PM
No mad scientist should be without one!!
TheSwedishFish says: Sep 9, 2012. 10:38 AM
(removed by author or community request)
brazilero2008 (author) in reply to TheSwedishFishSep 10, 2012. 5:58 AM
Seems that you would need a transducer to change heat energy into electricity which would power an electrostatic motor. There better motors called "electrets" that run on lower voltage DC; read about them here: http://www.scribd.com/doc/78393253/Oleg-Jefimenko-Electrostatic-Motors-FULL-BOOK-75p. Thanks for your vote & good luck!
artworker says: Sep 9, 2012. 10:23 PM
Nice! can be used as an addon to a steampunk project!
BudBump says: Sep 9, 2012. 9:34 AM
Thank you!
Edgar says: Sep 8, 2012. 7:52 AM
Ora viva! :)
Another great Instructable, congrats.
I bet you can make an Halbach Array, out of discarded hard disks too...
Here's my version and although it uses stock 10mm Cubes, it works like a charm:
http://faz-voce-mesmo.blogspot.pt/2012/09/uma-carrada-de-noticias.html
brazilero2008 (author) in reply to EdgarSep 9, 2012. 7:04 AM
Nice work. Found one of the original papers of the inventor: http://askmar.com/Magnets/Halbach%20Array%20Motor.pdf. Has some interesting ideas for building a motor/generator.
Edgar in reply to brazilero2008Sep 9, 2012. 7:58 AM
Great find.
It seems there's a lot more we have lo learn about that array...
kelseymh says: Sep 7, 2012. 9:37 PM
What a great project, and outstanding writeup! Except for the HV power supply, this looks like something you could build as an elementary school project. Good science :-)
brazilero2008 (author) in reply to kelseymhSep 8, 2012. 6:12 AM
Thanks for the feedback. A smaller PS might work if rotor is reduced in size & spins freely on axis. .
Kiteman in reply to kelseymhSep 8, 2012. 2:22 AM
An elementary school should be able to borrow a power supply from their closest high school.

Hint for school teachers; this is an excellent project to set for older pupils to build with younger pupils. In the UK, we'd call this a "transition project", to get younger kids used to the idea of "big school" in advance.

If you're in a high school, offer to send your 16+ students down to the primary. If you're in a primary, call the high school and ask them to send students to do it.
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!