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Everlasting Solar Camping Night Lite

Everlasting Solar Camping Night Lite
http://www.ledlights.greenwatts.info/ This simple project converts two solar garden lites and some PVC thin walled central vacume pipe into a pocket sized LED solar powered lamp that can be used as a night/comfort light or reading lamp. The finished lamp is water proof, will float and will last virtually forever and cost under $10 to make.

The circuit uses two NiCd AA batteries in series which under-drives the LED array giving off enough lite to be usable but consuming very little power. The batteries will last for thousands of recharges, the LEDs are rated for over 100,000 hours and the solar cells last over 20 years.

 
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Step 1Materials and Components

Materials and Components
Disasemble the solar garden lites we are going to use the solar cells, the NiCd AA baterries and one of the Schottky diodes that you will find on the little circuit board. The solar cells may be glued into place but you should be able to carefuly free them. We will also need some wire, a small resistor and 12" of central vacume pipe. For tools you will need a utility knife, 20watt soldering iron, and small screw driver. You will also need clear silicone, PVC cement and super glue. http://www.ledlights.greenwatts.info/
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29 comments
Jun 25, 2010. 5:24 PMdraghi says:
All the links are still pointing to the down website an the last one hasn't changed. great instructable. only just read it not built yet so adding to list.
Feb 11, 2010. 5:54 PM-max- says:
WOW now that's a LOT of steps.!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Feb 11, 2010. 9:00 AMandybuda says:
hi very good instructable top mark
never thought to use pvc pipe like this even though you can make beer mats out of yogurt pots in the same way and plant pots out of old vinyl
im going to have a go at making something like this but to power some leds on a photo switch and charge batteries by solar iv not had much look with the led though cant get the right power to them they work fine with 2 aa batteries but wont seem to work in parallel(just 1 lights up)
Dec 5, 2009. 8:09 PMmr. clean says:
this is a great instrutable i love my light and something you can do instead of cutting squares out for the solar pannels is drill holes for the leads to run through and silicone the pannels right to the top of the box. one thing i can't figure out though is why there are allways 2 or 3 LEDs that dont light up can anyone help.
Dec 8, 2009. 3:39 PMmr. clean says:
heres some pics, and the all the LEDs light up but some not as bright or very dim as u can see in the pic. if i do need a higer forward voltage how do i achieve that? In the third picture of the switch i used a mini toggle from allelectronics.com and over the switch is a piece of plastic tubing fitted over the switch and siliconed, the other end is simply melted shut.
Dec 9, 2009. 7:23 PMmr. clean says:
i noticed a small problem when ever i try to go to greencamplite.info it comes up with a completely different page, just thought id point that out. and as for the new light ur building i can't wait to see it! :)
Jul 24, 2009. 6:46 AMVadimS says:
NiMH batteries last about 50% longer and contane more energy but NiCds have a slightly higher efficiency, so NiMH would take longer to charge but the light would stay bright longer and the battery would last about 3 years (apposed to 2)
Jul 2, 2009. 5:46 PMReCreate says:
Why are the images soo tiny? it hurts my eyes looking at them...
Jun 8, 2009. 12:52 PMmattccc says:
how long dous this last
Jun 22, 2009. 4:11 PMCybergothiChe says:
That's cool, G!
Apr 4, 2009. 8:53 PMmchenson says:
I like the idea of using the piping for a container! But I have a few comments. Connecting the positive of solar cell to the negative of the other is called SERIES. Parallel is when you have positve to positive & neg to neg. The output of the solar cells are 4v in bright sunlight, so an expensive Schottky diode is not called for. Any low power silicon diode would do. The difference is less than 1/2 a volt. You should draw a simple wiring chart so people know exactly where things go. Finally, the output of the Nicads are only 2.4 volts, which would make the LEDs, especially white ones very feeble. Find a way to get 3 nicads working and you will really go to town!
May 14, 2009. 7:53 PMthecheese429 says:
"The output of the solar cells are 4v in bright sunlight" "Find a way to get 3 nicads working and you will really go to town!" Maybe having three solar panels, and 3 nicads, and the LEDs wired the same way. Great instructable, I hope to build one of these (Eventually...........)
Apr 24, 2009. 12:57 PMFeedTheGrid says:
Nice construction. I'd like to make one of these. Thanks.
Apr 9, 2009. 3:15 PMGrumpy_Fish says:
I'm definitely playing with PVC this weekend, but out of curiosity, wouldn't the switch present a possible failure point (especially by way of moisture infiltration)?
Apr 5, 2009. 5:32 AMbaken411 says:
i never thought about melting a pvc pipe to get flat plastic, great instructable 5 stars
Apr 5, 2009. 2:53 PMRiddleOfSphinx says:
Yeah, I was wondering about how to go about doing that one day. Thanks for the tip. This would make a very good survival pack addition, too :)
Apr 4, 2009. 9:45 PMhominid says:
Inspiring. I couldn't find the value of the small resistors. Do you mention that? Thanks Kind regards Hominid.
Apr 5, 2009. 9:12 AMsw says:
Since the LEDs are being driven at 1/10 of their power, and there is no chance of the Nicads putting out more energy, the resistors are not needed. All they do is WASTE electricity.

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